Generation II Haldex Clutch Grooved Ball Bearing

Generation II Haldex Clutch Grooved Ball Bearing

Special tools, testers and auxiliary items required

• Pressure plate (VW 402)

• Punch (VW 412)

• Thrust piece (VW 431)

• Thrust piece (VW 454)

• Tube (3296)

• Drive bushing (41 - 501)

• Wrench (VW 278 B)

• Alignment fixture (T10030/6)

• Heat gun (V.A.G 1416)

- Disconnect exhaust system at clamping sleeve - arrows - and remove rear part of exhaust system.





• Flex joint of exhaust system must not be bent more than 10 degrees, otherwise it may be damaged.

- Remove rear flexible disc. Refer to => [ Rear Flexible Disc ] Service and Repair.

- Remove the rear final drive flange nut.





A Bolts M10 x 25
B Bolt M8 x 15 (installed from rear in bracket (3415))

- Remove the rear final drive flange. Use three arm puller (e.g. Kukko 12-1) if difficult to access.





- Remove the rear final drive flange seal using the extractor lever (VW 681).





- Remove the Haldex clutch. Refer to => [ Haldex Clutch ] Haldex Clutch.





- Place Haldex clutch on a clean workbench.

- Remove the Haldex clutch housing.

A - two jaw puller (Kukko 20-20)

- Remove circlip - 1 -.





- Press out grooved ball bearing.





- Press in new grooved ball bearing until seated.





- Insert circlip - 1 -.





- Warm grooved ball bearing - 2 - to approximately 80° C using the hot air gun (V.A.G 1416).

- Center axial needle bearings - 5 through 7 - on clutch plate - 1 -. refer to => [ Clutch Pate Assembly ] Generation II Haldex Clutch Assembly Overview





- Position Haldex clutch housing by hand on clutch disc - 1 -.

• The axial needle bearings - 5 through 7 - must not change their centered position when installing the housing.

- Before installing, lightly coat new seal on outside circumference and between sealing lips with high performance Haldex clutch oil.





- Drive in new seal until seated using the thrust piece (T10019). Do not tilt seal when doing this.

- Press on the rear final drive flange.





- Install new nut with locking compound (D 000 600) and tighten. Tightening specification => [ (Item 14) Nut ] Generation II Haldex Clutch Assembly Overview.





A Bolts M10 x 20
B Bolt M8 x 15 (installed from rear in bracket (3415))

- Install Haldex clutch. Refer to => [ Haldex Clutch ] Haldex Clutch.

- Install rear flexible disc. Refer to => [ Rear Flexible Disc ] Service and Repair.

- Install exhaust system and then align it free of tension.

- Fill with new high performance Haldex clutch oil and check oil level in Haldex clutch. Refer to => [ Generation II Haldex Clutch Oil Level, Checking and Filling ] Generation II Haldex Clutch Oil Level, Checking and Filling.