Operation CHARM: Car repair manuals for everyone.

Knock Sensor 2 G66, Checking






Knock Sensor 2 G66, Checking

Special tools, testers and auxiliary items required

Multimeter.

Wiring diagram.

Test requirements

The mounting bolt of Knock Sensor (KS) 2 (G66) tightened to 20 Nm.

The Engine Control Module (ECM) ( J623) fuses OK.

Battery voltage at least 12.5 volts.

All electrical consumers such as, lights and rear window defroster, switched off.

Vehicles with automatic transmission, shift selector lever into position " P" or "N".

A/C switched off.

Ground (GND) connections between engine/transmission/chassis OK.

Ignition switched off.

Test procedure

- Perform a preliminary check to verify the customers complaint. Refer to => [ Preliminary Check ] Preliminary Check.

Start diagnosis

- Disconnect the Knock Sensor (KS) 2 (G66) electrical harness connector.

Checking internal resistance

- Using a Multimeter, check the Knock Sensor (KS) 2 (G66) terminals 1 to 2 for an internal short.





Specified value: infinite (Infinity).

If the specified value was not obtained:

- Replace Knock Sensor (KS) 2 (G66).

If the specified value was obtained:

Checking wiring

If the specified value was not obtained:

If the manufacturers test box is being used. Perform the following step.

- Install the test box.

If the manufacturers test box is not being used. Perform the following step.

- Remove the Engine Control Module (ECM) (J623). Refer to => [ Engine Control Module J623, Replacing ] Engine Control Module J623, Replacing.

- Using a Multimeter, Check the Knock Sensor (KS) 2 (G66) electrical harness connector to the Engine Control Module (ECM) (J623) electrical harness connector T121 for resistance.









Specified value: 1.5 ohms Max.

If the specified value was not obtained:

- Check the wiring connection for an open circuit, short circuit to Battery (+) or Ground (GND).

- Check the wiring connection for damage, corrosion, loose or broken terminals.

- If necessary, repair the faulty wiring connection.

- Erase the DTC memory. Refer to => [ Diagnostic Mode 04 - Erase DTC Memory ] Diagnostic Mode 04 - Erase DTC Memory.

- Perform a road test to verify repair.

If the DTC does not return:

Repair complete, Generate readiness code. Refer to => [ Readiness Code Description ] Readiness Code Description.

- End diagnosis.

If the DTC returns and no malfunction is found in the wiring and the voltage supply was OK:

- Replace the Engine Control Module (ECM) (J623 ). Refer to => [ Engine Control Module J623, Replacing ] Engine Control Module J623, Replacing.

- Assembly is performed in the reverse of the removal.

Final procedures

After repair work, the following work steps must be performed in the following sequence:

1. Check the DTC memory. Refer to => [ Diagnostic Mode 03 - Read DTC Memory ] Diagnostic Mode 03 - Read DTC Memory.

2. If necessary, erase the DTC memory. Refer to => [ Diagnostic Mode 04 - Erase DTC Memory ] Diagnostic Mode 04 - Erase DTC Memory.

3. If the DTC memory was erased, generate readiness code. Refer to => [ Readiness Code ] Readiness Code.

End of diagnosis