Haldex Clutch Oil, Filling
Haldex Clutch Oil, Filling
Special tools, testers and auxiliary items required
• Torque wrench 5-50 Nm (VAG 1331)
• Vehicle diagnosis, testing and information system ( VAS 5051B) or subsequent unit
• Diagnostic lead (VAS 5051/6A)
or
Diagnostic lead (VAS 5051/5A)
or
Vehicle diagnosis and service system (VAS 5052)
Diagnostic lead, 2 m (VAS 5052/3 A)
or
Diagnostic lead, 5 m (VAS 5052/3 A-1)
also for adding:
Charging device F/Haldex 2 coup. (VAS 6291)
Drip tray for VAS 6100 (VAS 6208)
Requirements
• The final drive must be in the installation position.
- Add high performance Haldex clutch oil if necessary. Specification
- Raise vehicle.
- Use the charging device F/Haldex 2 coup. (VAS 6291) to add oil.
- Place the drip tray for VAS 6100 (VAS 6208) below.
• Lay a cloth on the crossmember - arrows -.
• If oil gets on the crossmember or enters the perforations in the crossmember, it must be carefully removed.
- Remove oil filler plug - arrow -. (Shown with final drive removed for the sake of a better illustration).
- Disconnect the adapter - A - and elbow - B -.
- Screw in adapter - A - to stop.
- Engage the elbow - B - with the adapter - A -.
- Route hose over driveshaft.
• Hose must not hang through. It must enter above left rear wheel on vehicle.
- Lower the vehicle.
- Make sure valve - arrow - is closed.
- Install the oil container - A - on the charging device F/Haldex 2 coup. (VAS 6291).
- Open the valve - arrow - and hold the oil container as shown in the illustration.
Haldex clutch is now filled.
- Raise vehicle after a few minutes.
• If the bevel box is filled correctly, oil should leak out from the adapter - A -.
• If no oil is escaping, lower vehicle and perform filling procedure again.
- Raise vehicle.
- If oil is escaping, place an oil container under the Haldex clutch (for example, on a workshop cart).
Overflowing oil now rungs back into oil container.
- If no more oil runs back, remove charging device F/Haldex 2 coup. (VAS 6291).
- Finally, check the oil level in the Haldex clutch => [ Haldex Clutch Oil Level, Checking ] Haldex Clutch Oil Level, Checking.
- Insert the bolt - arrow - with a new seal and tighten to 15 Nm.