Operation CHARM: Car repair manuals for everyone.

Commercially Available Tools and Materials



Commercially Available Tools And Materials

CAUTION:
- Unapproved tools or materials (such as leak sealing additives) can cause damage or malfunctions in the system.
- Only use tools and materials approved by the manufacturer.
- The warranty is voided if unapproved tools or materials are used
.







A/C Service Station VAS 6007A (and other or currently available service stations)
- Work procedures: The operations "testing, extraction (recycling), evacuation and charging" are to be performed in line with the relevant operating instructions.
- The filters and dryers installed are to be replaced at the latest at the end of the period of use specified in the operating instructions and whenever the station has been drained (keep replacement filter to hand. available from equipment manufacturer, refer to operating instructions).
- Other A/C service stations or flushing equipment that is approved by VW but not picture here may also be used.

NOTE:
- This service station comprises the following standard components: Charging cylinder, pressure gauge set, vacuum pump, shutoff valves and charging hoses.
- One quick-release coupling each (for service connections on high and low-pressure side) is included in the scope of delivery of this service station.







Refrigerant Circuit Flushing Device VAS 6337/1 (Behr)

NOTE:
- With a filter - 1 - and two large cylindrical viewing glasses.
- The filter in the refrigerant circuit flushing device depends on the type and degree of contamination in the flushed refrigerant circuit, it should be changed after 2 flushing cycles at the latest. If a heavily contaminated refrigerant circuit is flushed (the refrigerant oil from the circuit is black and viscous or there are many shavings in the refrigerant circuit), the filter should be replaced after flushing.







Refrigerant Circuit Flushing Device VAS 6336/1 (Waeco)

NOTE:
- With a filter - 1 - and one viewing glass.
- The filter in the refrigerant circuit flushing device depends on the type and degree of contamination in the flushed refrigerant circuit, it should be changed after 2 flushing cycles at the latest. If a heavily contaminated refrigerant circuit is flushed (the refrigerant oil from the circuit is black and viscous or there are many shavings in the refrigerant circuit), the filter should be replaced after flushing.







Leak Detector V.A.G 1796







Leak Detection System VAS 6196







Leak Detection System VAS 6201







The Release Tool VAS 6127 case consists of the Release Tool VAS 6127/1, Release Tool VAS 6127/2 and Release Tool VAS 6127/3.







Release Tool VAS 6127/1 release tool VAS 6127/2
- Blue 1/2 inch
- Black 5/8 inch
- Red 3/8 inch
- White 3/4 inch







Release Tool VAS 6127/3
- Green NW 8 for the high pressure line
- Black NW 13 for the low pressure line







Counterhold V.A.G 1616 for clutch plate (for "Sanden" A/C compressors)







Puller V.A.G 1616/1 (for "Sanden" A/C Compressors)







A/C Clutch Set V.A.G 1719 (for "Zexel" A/C Compressors)







Adapter Set V.A.G 1785/1-10
- Adapter for cleaning refrigerant circuit (flush with refrigerant R134a or blow through with compressed air and nitrogen)

A - 5/8 inches 18 UNF thread for conical seal
B - Union nut (for connection with O-ring) with thread
- M 18x1.5 V.A.G 1785/1
- M 20x1.5 V.A.G 1785/2
- M 24x1.5 V.A.G 1785/3
- M 28x1.5 V.A.G 1785/4

A - 5/8 inches - 18 UNF thread for conical seal
B - Threaded connection for O-ring
- M 18x1.5 V.A.G 1785/5
- M 20x1.5 V.A.G 1785/6
- M 24x1.5 V.A.G 1785/7







- M 28x1.5 V.A.G 1785/8







Valve Adapter
A - 5/8 inches - 18 UNF thread for conical seal
B - Internal threads with valve opener M 10x1.25 VAG 1785/9 (for connections with valve on high pressure side) M 12x1.5 VAG 1785/10 (for connections on low pressure side)

NOTE:
- A Schrader valve is screwed into connection - A -.
- A valve opener must be installed in the charging hose connection.







Socket T10364 for the high pressure/low pressure side service connection valves in the refrigerant circuit







Fin Comb







Charging Hoses
5/8 inches - 18 UNF thread

NOTE:
- Use differently colored charging hoses (1800 mm long).
- Have valve opener and spare seals to hand.







Connection Piece for Refrigerant Cylinder with Seal, Quick-Release Coupling Connection or Threaded Connection 5/8 inches - 18 UNF.







Valve Caps with Spare Seals (for 5/8 inches-18 UNF Thread)
Seals can also be used for charging hoses.







Pressure Gauge Set with Pressure Reducer for Nitrogen (Max. Reducing Pressure: 15 bar)
1. Manometer battery with pressure reducer
2. Pressure hose (inner diameter 5 mm, length 2 m) with hose fittings
3. Nitrogen cylinder
4. Hose fitting

NOTE: Hose fittings for connecting on Adapter Set V.A.G 1785 with threads 5/8 inches 18 UNF for service connection quick-release coupling adapter to refrigerant circuit.







Quick-Release Coupling Adapter for Service Connections
- High-pressure side, nominal size 16 mm
- Low-pressure side, nominal size 13 mm

NOTE: This quick-release couplings are delivered with the service station.