Fuel Tank and Attachments Assembly Overview
Fuel Tank and Attachments Assembly Overview
1 Bolt
2 Ground Connection
• Ensure the connection is securely seated.
3 Vacuum Line
• To the Leak Detection Pump (LDP) (V144).
4 Bolt
• 10 Nm
5 Rivet
6 Protective Plate
• Riveted to the lower clamp at the factory.
• If replacing the fuel tank, position the protective plate on the filler tube and rivet the clamp. The holes in the protective plate must align with the holes on the filler tube.
7 Wiring Router
• For the Anti-lock Brake System (ABS) wire.
• Clipped in on the protective plate.
8 Bolt
• Replace
• 25 Nm
• To mount the fuel tank securing straps, only bolts with loose washers may be used. If other bolts are used, the straps could twist when the bolts are tightened.
9 Fuel Tank
10 Lock Washer
11 Exhaust System Bracket
12 Securing Strap
• Note the installed position.
13 Heat Shield
14 Supply Line
• To the fuel rail.
• Ensure the line is securely seated.
15 Fuel Filter
• Installed position: the arrow points in the direction of flow.
• Assembly overview, refer to => [ Fuel Filter Assembly Overview ] Fuel Filter Assembly Overview.
• Removing and installing, refer to => [ Fuel Filter ] Fuel Filter.
16 Vacuum Line
• From the LDP to intake manifold.
• Clipped in at the fuel tank.
• Ensure the line is securely seated.
17 Vent Line
• From the Evaporative Emission (EVAP) canister to EVAP canister purge regulator valve (N80)
• Clipped in at the fuel tank.
• Ensure the line is securely seated.
18 Seal
• Replace
• To install, place into the opening of the fuel tank dry.
• Coat the inside of seal with fuel before installing the fuel delivery unit.
19 Fuel Delivery Unit
• Removing and installing, refer to => [ Fuel Delivery Unit ] Service and Repair.
• Checking fuel pump, refer to => [ Fuel Pump, Checking ] Fuel Pump, Checking.
• Note the installed position in the fuel tank, refer to.
• With the fuel level sensor (G).
• Fuel level sensor removing and installing, refer to => [ Fuel Level Sensor ] Service and Repair.
• Clean strainer if contaminated.
20 Locking Ring, 110 Nm
• Ensure the ring is securely seated.
• Use the wrench (3087) to remove and install.
21 Return Line
• Blue
• Clipped to the side of the fuel tank.
• Ensure the line is securely seated.
22 Cap
• BGP and CBTA: threaded connection
• BGQ and CBUA: bayonet connection
• Replace gaskets if damaged.
23 Fuel Filler Door Unit
• With rubber gasket.
• Removing and installing.
24 to Evaporative Emission (EVAP) Canister
25 Supply Line
• Black
• Clipped to the side of the fuel tank.
• Ensure the line is securely seated.
Fuel Delivery Unit Installed Position
The tab - 2 - on the fuel delivery unit must lie between the tabs - 1 and 3 -.
• - Arrow - points in direction of travel.
• The fuel delivery unit can only be installed in this position.