Operation CHARM: Car repair manuals for everyone.

Clutch Switch: Service and Repair






Clutch Position Sensor (G476)

Special tools, testers and auxiliary items required

Hose Clamps Up to 25 mm Dia. (3094)

Removing

- First check whether a coded radio is installed. If so, obtain the anti-theft code.

- Turn off the ignition and disconnect the battery ground cable.

- Remove the air filter housing, if it is located near the battery.

- Remove the battery and the battery tray.





If a hose/line assembly - 1 - with a round component is installed directly below the master cylinder, the hose/line assembly must be removed.

While performing the following work, make sure no brake fluid comes into contact with the longitudinal member or with the transmission below. If it does, clean the area thoroughly.

Place a lint-free cloth under the clutch master cylinder.

- Clamp off the supply hose to the master cylinder using hose clamps up to 25 mm dia. (3094).





- Disengage the clip - 2 - using a screwdriver or a pointed tool and pull the clip out until it stops.





- Remove the hose/line assembly - 1 - from the master cylinder and seal it off.

- Disconnect the connector - 4 -.

- Unclip the clutch position sensor (G476) from the master cylinder - arrow - and remove it.

Installing

Installation is performed in the reverse order of removal. Pay attention to the following:

Replace the clips

Allocate all components via the Parts Catalog.

If the hose/line assembly was removed:

- Press the hose/line assembly - 1 - and seal - 2 - into the clutch master cylinder connection - 4 - until the clip - 3 - clicks into place.





- Pull on the hose/line assembly to make sure it is secure.

- After removing the (3094), bring the hose back to its original shape.

- Bleed the clutch system. Refer to => [ Clutch System, Bleeding ] Procedures.

- Install the battery tray and the battery.

- If removed, install the air filter housing.

- Connect the battery and follow the steps for after connecting the battery.