Operation CHARM: Car repair manuals for everyone.

Refrigerant Circuit






Refrigerant Circuit

Special tools, testers and auxiliary items required

Torque wrench (V.A.G 1331/) (5 to 50 Nm)

drip tray for shop crane (VAS 6208)

Hose clamps up to dia. 40 mm (3093)

A/C service station (VAS 6007A) or succeeding model.

Refrigerant must be extracted before hand using e.g. A/C service station (VAS 6007A).

The previously used service stations can still be used => catalog V.A.G tools.

To prevent the ingress of dampness all components of the refrigerant circuit which have been opened must be sealed with suitable plugs.

The color coding of O-rings for the R134a refrigerant circuits has been discontinued. Colored and black O-rings are used.

Under certain conditions, fluid reservoir with dryer is no longer to be replaced after each time the refrigerant circuit is opened. In ELSA, see Heating/Ventilation/Air Conditioning; Air Conditioning with R134a Refrigerant; Replacing Components.

Information for repairing vehicles with air conditioning and working with refrigerant can be found in ELSA under Heating-Ventilation-Air Conditioning; Air Conditioning with R134a Refrigerant; Technical Data.

Information for repairing vehicles with air conditioning and working with refrigerant can be found in ELSA under Heating-Ventilation-Air Conditioning; Air Conditioning with R134a Refrigerant; Technical Data.

CAUTION!
There is a danger of ice-up.

Refrigerant leaks out if refrigerant circuit is not discharged.

Refrigerant must be extracted before opening refrigerant circuit. If refrigerant circuit is not opened within 10 minutes of extraction, pressure may form in refrigerant circuit due to evaporation. Extract refrigerant once more.





1 Fluid reservoir with drier

Under certain conditions, fluid reservoir with dryer is no longer to be replaced after each time the refrigerant circuit is opened. In ELSA, see Heating/Ventilation/Air Conditioning; Air Conditioning with R134a Refrigerant; Replacing Components.

Removing and installing => [ Fluid Reservoir with Dryer ] Service and Repair

2 A/C Compressor

Denso manufacturer identification: 7SEU17C

Pay attention to notes for installing A/C compressor => [ A/C Compressor ] Description and Operation

Removing and installing => [ A/C Compressor ] A/C Compressor

3 Condenser

Removing and installing => [ Condenser ] Service and Repair

4 High Pressure Sensor (G65)

Removing and installing => [ High Pressure Sensor ] Service and Repair

5 Bracket

Nuts (6 Nm)

6 Evacuating and charging valve

High pressure side

Environmentally hazardous draining of refrigerant is an offense punishable by law.

Removing and installing => [ Evacuating and Charging Valve, Low and High Pressure Sides ] Service and Repair

7 Retainer

Screw (3.5 Nm)

8 Evacuating and charging valve

Low pressure side

Environmentally hazardous draining of refrigerant is an offense punishable by law.

Removing and installing => [ Evacuating and Charging Valve, Low and High Pressure Sides ] Service and Repair

9 Expansion Valve

Function and removal => [ Expansion Valve ] Service and Repair

10 Hex head nut

20 Nm

11 Bracket