Operation CHARM: Car repair manuals for everyone.

Exhaust Manifold






Exhaust Manifold Overview

The components illustrated here are for cylinder bank 2. They are a mirror image of the components for cylinder bank 1.






1 Cylinder Head

2 Exhaust Manifold

Can only be replaced when the engine is removed. Refer to => [ Engine, Removing ] Engine, Removing.

3 Exhaust Gas Temperature Sensor

45 Nm

Only on vehicles with engine code BWF.

Cylinder bank 1:

Exhaust gas temperature sensor 1 (G235).

Cylinder bank 2:

Bank 2 exhaust gas temperature sensor 1 (G236).

4 to the Turbocharger

See => [ (Item 5) Turbocharger ] Turbocharger Overview.

5 Spacer Piece

6 Nut

23 Nm

Always replace

Observe the tightening sequence, refer to => [ Exhaust Manifold Nut Tightening Sequence ].

7 Bolt/Nut

4.5 Nm

8 Heat Shield

9 to the Connecting Pipe

Vehicles with engine code BKW, see => [ (Item 12) Connecting Pipe ] EGR Components.

Vehicles with engine code BWF, see => [ (Item 11) Connecting Pipe ] EGR System.

10 Gasket

Always replace.

Note the installed position.

Exhaust Manifold Nut Tightening Sequence





- Tighten the nuts in the sequence shown as follows:

Tighten the nuts to 5 Nm

Then, tighten the nuts to 23 Nm