Exhaust Manifold
Exhaust Manifold Overview
• The components illustrated here are for cylinder bank 2. They are a mirror image of the components for cylinder bank 1.
1 Cylinder Head
2 Exhaust Manifold
• Can only be replaced when the engine is removed. Refer to => [ Engine, Removing ] Engine, Removing.
3 Exhaust Gas Temperature Sensor
• 45 Nm
• Only on vehicles with engine code BWF.
Cylinder bank 1:
• Exhaust gas temperature sensor 1 (G235).
Cylinder bank 2:
• Bank 2 exhaust gas temperature sensor 1 (G236).
4 to the Turbocharger
• See => [ (Item 5) Turbocharger ] Turbocharger Overview.
5 Spacer Piece
6 Nut
• 23 Nm
• Always replace
• Observe the tightening sequence, refer to => [ Exhaust Manifold Nut Tightening Sequence ].
7 Bolt/Nut
• 4.5 Nm
8 Heat Shield
9 to the Connecting Pipe
• Vehicles with engine code BKW, see => [ (Item 12) Connecting Pipe ] EGR Components.
• Vehicles with engine code BWF, see => [ (Item 11) Connecting Pipe ] EGR System.
10 Gasket
• Always replace.
• Note the installed position.
Exhaust Manifold Nut Tightening Sequence
- Tighten the nuts in the sequence shown as follows:
• Tighten the nuts to 5 Nm
• Then, tighten the nuts to 23 Nm