Operation CHARM: Car repair manuals for everyone.

Front Bumper through January 2011







Front Bumper through January 2011

Slight changes may have to be made to removal and installation procedures of front bumper cover, depending upon equipment installed in vehicle.

Special tools, testers and auxiliary items required

Torque wrench 2 to 10 Nm (V.A.G 1783)

Torque wrench 40 to 200 Nm (V.A.G 1332)

Removing






- Remove the bolts - 5 - from the lock carrier from above.

- Remove the bolts - 3 - and - 4 - from below.

- Remove the left and right bolts - 2 - (facing up).

- Remove the bolts from the wheel housing - 3 -.

A second mechanic is required for the rest of the removal procedure.

- Remove the bumper cover - 1 - from the left and right retainers - arrows - on the fender.

- Remove the bumper cover - 1 - parallel to the vehicle with the help of a second technician.

- Disconnect the connections for the electric components and hoses.

- Disconnect the hose coupling from the windshield washer fluid hose (if equipped).

Installation

Install in reverse order of removal.

When installing the front bumper cover, make sure it is guided onto the fender so that it is parallel.

- Pay close attention to the parallel alignment and gap dimensions => 00.