Operation CHARM: Car repair manuals for everyone.

Front Brakes FN 3







Front Brakes FN 3

After replacing the brake pads, depress brake pedal firmly several times with vehicle stationary so that the brake pads are properly seated in their normal operating position.

Use brake charger/bleeder unit (VAS 5234) to extract brake fluid from brake fluid reservoir.

Before removing the brake caliper or disconnecting brake hose, brake pedal actuator (V.A.G 1869/2) must be inserted (this dissipates pressure).






1 Cover Plate

2 TORX(R) Bolt

12 Nm

3 Brake Disc

Internally vented, 312 mm diameter

Thickness: 25 mm

Wear limit: 22 mm

Must always be replaced together on both sides of axle

To remove, first remove brake caliper and carrier

4 TORX(R) Bolt

4 Nm

5 Brake Carrier

Bolt to wheel bearing housing

6 Spring

Insert in both holes of brake caliper

7 Ribbed Bolt

200 Nm

Clean if using again.

8 Brake Pads

Thickness: 14 mm without backing plate

With wear indicator (left front)

When wear limit is reached (limit: approximately 4 mm without backing plate), the warning lamp in the instrument cluster comes on

Wear limit: 2 mm without backing plate

Check the thickness, refer to Maintenance Procedures

Must always be replaced together on both sides of axle

Removing and installing, refer to => [ Brake Pads, FN 3 ] Brake Pads, FN 3

9 Brake Caliper

Do not unscrew brake hose when replacing brake pad

Removing and installing, refer to => [ Brake Caliper FN3 ] Brake Caliper FN3

Servicing, refer to => [ Brake Caliper FN 3 Overview ] Brake Caliper FN 3 Overview

10 Guide Pins

30 Nm

11 Cap

Remove

12 Brake Hose with Ring Connection and Banjo Bolt

35 Nm

13 Bolt

8 Nm

14 Bracket

15 Clip