Operation CHARM: Car repair manuals for everyone.

Engine Code CNNA






Cylinder Block and Attachments Overview

The engine is to be secured to the engine and transmission holder (VAS 6095) when performing assembly work.

If large quantities of metal particles or abraded material are detected during engine repairs, it may mean the crankshaft or rod bearings are damaged. To prevent further damage, perform the following steps after the repair:

Clean the oil passages.

Replace the oil check valve.

Replace the oil spray jets.

Replace the engine oil cooler.

Replace the oil filter element.






1 Bolt

60 Nm + an additional 180° (1/2) turn.

Quantity: 7

2 Vibration Damper

Removing and installing, refer to => [ Vibration Damper ] Service and Repair.

Removing and installing the ribbed belt. Refer to => [ Ribbed Belt ] Ribbed Belt.

3 Oil Dipstick Guide Tube

For the oil dipstick.

Secured by a bolt to the intake manifold.

4 Cylinder Block

Sealing flange and drive plate overview. Refer to => [ Sealing Flange and Drive Plate Overview ] Sealing Flange and Drive Plate Overview

Piston and connecting rod overview. Refer to => [ Piston and Connecting Rod Overview ] Piston and Connecting Rod Overview.

5 Seal

Always replace.

Coat with oil before installing.

6 Oil Pump

Removing and installing, refer to => [ Oil Pump ] Oil Pump.

7 Chain Sprocket

8 Bolt

60 Nm + an additional 90° (1/4) turn.

Always replace.

9 Bolt

8 Nm

Install using liquid locking fluid (D 000 600 A2).

10 Bolt

20 Nm

The tightening specification affects the function of the knock sensor.

11 Knock Sensor 1 (G61)

Installed location: between cylinders 1 and 3, below the exhaust manifold.

12 Gasket

Always replace.

13 Suction Pipe

For the oil pump.

14 O-rings

Always replace.

15 Bolt

8 Nm

Install using liquid locking fluid (D 000 600 A2).

16 Oil Pipe

17 Bolt

8 Nm

Install using liquid locking fluid (D 000 600 A2).

18 Oil Drain Plug

30 Nm

Always replace.

With a permanent seal.

19 Oil Pan

Removing and installing, refer to => [ Oil Pan ] Oil Pan.

20 Oil Level Thermal Sensor (G266)

21 Bolt

12 Nm

22 Bolt

10 Nm

23 Oil Filter Housing

Overview, refer to => [ Oil Filter Housing Overview ] Service and Repair.

24 Bolt

23 Nm

25 Accessory Bracket

For the generator and Air Conditioning (A/C) compressor.

Removing and installing, refer to => [ Accessory Bracket ] Service and Repair.

26 Engine Speed Sensor (G28)

27 Bolt

10 Nm

28 O-ring

Always replace.

29 Bolt

23 Nm

30 Bolt

20 Nm

The tightening specification affects the function of the knock sensor.

31 Knock Sensor 2 (G66)

Installed location: between cylinders 4 and 6.

32 Bolt

6 Nm

To the intake manifold.