Operation CHARM: Car repair manuals for everyone.

Windshield Seal







Windshield Seal

Removing

The is destroyed when it is removed.






- Open the roof using the convertible top operating switch.

- Remove the upper A-pillar trim.

- Remove the windshield frame seal - 1 - from the A-pillar flange - 2 - - arrow a - and from the side retaining tabs - 3 - - arrow b -.

- Remove the windshield frame seal - 1 - from the upper retaining strip - 6 - - arrow c -.

- Loosen the seal - 1 - from the adhesive sealant - 5 - or double-sided tape - 5 - on the windshield frame - 4 -.

Installing

On vehicles with VIN through 8V016303 or if the seal is sealed with adhesive sealant, new retaining rails must also be used.






The roof is open.

The seal is removed.

- Remove any adhesive residue still present using radial disc for adhesive remover (VAS 6349)

- Clean the adhesive surface with adhesive remover (D 002 000 10) right before bonding the seal.

Let the adhesive remover dry completely.

The adhesive surface must be free of dust, grease and adhesive residue.

- Fill the corners - 5 - next to the adhesive foil - 4 - with butyl sealing cord (D 450 273 A2).

Always install a new seal.

Spray the seal with a soap solution so it is easy to insert into the retaining strips.






- Cover the holes - 4 - in the windshield frame with anti-friction film (7D0 827 471) or with protective foil (1C0 837 997 C).

- Press the seal - 1 - into the upper retaining strip - 5 - - arrow c -.

- Press the seal - 1 - into the side retaining strips - 3 - - arrow b - and onto the A-pillar flange - 2 - - arrow a -.

- Make sure the seal is seated securely in the retaining strips.

The adhesive surface of the seal forms the strongest bond the first time it is applied. The bond is no longer guaranteed if the seal is removed again.






The adhesive surface must be free of dust, grease and adhesive residue.

The seal - 1 - fits in place correctly.

- Remove the cover film - 3 - from the entire adhesive surface.

- Forcefully press the entire adhesive surface - 2 - of the seal onto the windshield frame with the roller (3356).