Operation CHARM: Car repair manuals for everyone.

Engine, Installing






Engine, Installing

Engine and transmission mount tightening specifications, refer to one of the following:

GTI, Eos, Passat and CC, refer to => [ Engine and Transmission Mounts Overview ] Service and Repair.

Installation is performed in the reverse order of removal, noting the following:


When doing any repair work, especially in the engine compartment, pay attention to the following due to clearance issues:

Route all lines and wires in their original locations.

Ensure sufficient clearance to all moving or hot components.

- Insert new alignment sleeves for centering the engine/transmission.

- Engage the intermediate plate at the sealing flange and slide it onto alignment sleeves - arrows -.





Vehicles with a Manual Transmission:

- Grease the splines of the input shaft lightly with grease (G 000 100).

- Inspect and install the clutch.

Vehicles with a Direct Shift Gearbox:

- Replace the needle bearings in the crankshaft. Refer to => [ Crankshaft Needle Bearings ] 02E Transmission.

- Adjust the selector lever cable after installing.

Continuation for all Vehicles:

- When installing the engine/transmission make sure there is enough clearance to the subframe and radiator.

- Adjust the engine and transmission mounts, refer to one of the following:

GTI and Eos, refer to => [ Engine and Transmission Mount, Adjusting ] Engine and Transmission Mount, Adjusting.

For the engine and transmission mount tightening specifications, refer to one of the following:

GTI, Eos, Passat and CC, refer to => [ Engine and Transmission Mounts Overview ] Service and Repair.

Electrical connections and routing.

- Connect the vehicle diagnostic tester.

- Check all Diagnostic Trouble Code (DTC) memories and erase all DTC entries which may have occurred during the assembly.

- Perform a test drive.

- Then perform a vehicle system test and repair any occurring malfunctions.

If the DTC memory was erased, the readiness code must be generated again. Refer to "Guided Fault Finding" in the vehicle diagnostic tester.

Tightening Specifications