Operation CHARM: Car repair manuals for everyone.

Subframe






Front Wheel Drive

Subframe

Special tools, testers and auxiliary items required

Torque Wrench (V.A.G 1332)

Engine/Transmission Jack (V.A.G 1383/A )

Tensioning Strap (T10038)

Locating Pins (T10096)

Removing

- Remove wheels.

- Coil Springs, Removing.

- Remove the front and rear mufflers on the exhaust system.

- On vehicles equipped with automatic headlamp range control, disconnect the connector - 1 -.





- Remove ABS wheel speed sensor from wheel bearing housing.

- Remove the bolt - arrow -.





- Pry off the parking brake cable spring clamp - 1 -.





- Press the lever - 2 - in direction of - arrow - and unhook then parking brake cable - 3 -.

- Remove bolt - 1 - and remove parking brake cable - 2 - from brake cable bracket.





Vehicles with a bracket for the parking brake cable

- Remove bracket - 1 - by pressing out rivet inner pin - arrow -.





Continuation for all vehicles

- Unclip the speed sensor wiring from the bracket - 1 -- arrows -.





- Remove the hose retainer - 1 - on both sides of the vehicle.





- Mark the mounting bracket installation location on the body.





- Remove bolts - Arrows -.

- Now secure the vehicle to the hoist using (T10038 ).





CAUTION!
If a vehicle is not secured, there is danger that the vehicle could slip off the lift.

- Place (V.A.G 1383 A) with universal transmission support (V.A.G 1359/2) below subframe and secure with strap.





- Remove the bolt - 1 - or - 2 - on both sides.





For the sake of a better illustration, only the left side of the vehicle is shown.

- Secure the position of the subframes using 2 (T10096) to 20 Nm.





Locating pins (T10096) may only be tightened to a maximum of 20 Nm, since otherwise the threads of the locating bolts will be damaged.

- Remove the 2 remaining bolts from the subframe.

- Carefully lower the subframe with its components 30 mm maximum.

When lowering, ensure the brake lines and electrical lines have adequate clearance.

- Remove the brake line - 1 - from the clips - arrows -.





When doing this, the clips will be destroyed and must be replaced.

For illustrative purposes, the illustration shows the subframe removed and from the top.

- Lower subframe with attachments.

Installing

Installation is in reverse order of removal. Observe the following when doing so:

Tightening Specifications