Subframe
Front Wheel Drive
Subframe
Special tools, testers and auxiliary items required
• Torque Wrench (V.A.G 1332)
• Engine/Transmission Jack (V.A.G 1383/A )
• Tensioning Strap (T10038)
• Locating Pins (T10096)
Removing
- Remove wheels.
- Coil Springs, Removing.
- Remove the front and rear mufflers on the exhaust system.
- On vehicles equipped with automatic headlamp range control, disconnect the connector - 1 -.
- Remove ABS wheel speed sensor from wheel bearing housing.
- Remove the bolt - arrow -.
- Pry off the parking brake cable spring clamp - 1 -.
- Press the lever - 2 - in direction of - arrow - and unhook then parking brake cable - 3 -.
- Remove bolt - 1 - and remove parking brake cable - 2 - from brake cable bracket.
Vehicles with a bracket for the parking brake cable
- Remove bracket - 1 - by pressing out rivet inner pin - arrow -.
Continuation for all vehicles
- Unclip the speed sensor wiring from the bracket - 1 -- arrows -.
- Remove the hose retainer - 1 - on both sides of the vehicle.
- Mark the mounting bracket installation location on the body.
- Remove bolts - Arrows -.
- Now secure the vehicle to the hoist using (T10038 ).
CAUTION!
If a vehicle is not secured, there is danger that the vehicle could slip off the lift.
- Place (V.A.G 1383 A) with universal transmission support (V.A.G 1359/2) below subframe and secure with strap.
- Remove the bolt - 1 - or - 2 - on both sides.
• For the sake of a better illustration, only the left side of the vehicle is shown.
- Secure the position of the subframes using 2 (T10096) to 20 Nm.
• Locating pins (T10096) may only be tightened to a maximum of 20 Nm, since otherwise the threads of the locating bolts will be damaged.
- Remove the 2 remaining bolts from the subframe.
- Carefully lower the subframe with its components 30 mm maximum.
• When lowering, ensure the brake lines and electrical lines have adequate clearance.
- Remove the brake line - 1 - from the clips - arrows -.
• When doing this, the clips will be destroyed and must be replaced.
• For illustrative purposes, the illustration shows the subframe removed and from the top.
- Lower subframe with attachments.
Installing
Installation is in reverse order of removal. Observe the following when doing so:
Tightening Specifications