Operation CHARM: Car repair manuals for everyone.

Procedures






Suspension Subframe Mounting Thread

CAUTION!
Before starting any separating work, repairs or corrections, always follow safety precautions in Safety Instructions.

In the example, thread repair on this vehicle is described for left front retaining bracket for subframe and is to be employed at the other 3 retaining brackets accordingly as necessary.

Special tools, testers and auxiliary items required

Thread repair set M 12x1.5 (VAS 6058)

Drill machine (VAS 6267)





1 Threaded plate (in retaining bracket for subframe)

Threaded plate is not a replacement part and may only be repaired once if damaged.

If damaged again, retaining bracket must be replaced => [ Retaining Bracket for Subframe ] .

2 Helicoil thread insert

Contents of thread repair set





1 Spiral drill dia. 12.5 mm

2 Tap M 12 x 1.5

3 Installing spindle

4 Thread insert M 12 x 1.5 x 24 ( (VAS 6058/1))

5 Peg breaker with magnetic tips

Thread, repairing

Drilling thread

- Drill out thread path using spiral bore.





For drilling and grinding, use drill (VAS 6267).

While drilling, drill must be held by a second person using an additional handle.

Do not cant drill.





Cutting thread

- Cut thread using tap.





- Clean thread socket (blow out using compressed air).

Inserting thread insert

- Screw thread insert - 3 - on to installing spindle until drive peg - 2 - on drive tab - 1 - of installing spindle.





Thread insert must be able to be turned easily.

- Screw thread insert into threaded plate until thread insert connects flush with outside of thread plate (visual inspection).





- Then screw thread insert inward further about one 1/4 rotation.

- Remove installing spindle.

- Break off drive peg of thread insert using peg breaker.





- Install subframe (suspension subframe) (tightening torques) => Suspension, Wheels, Steering 40 Specifications.