Operation CHARM: Car repair manuals for everyone.

Cooling System: Service Precautions






Cooling System Components

CAUTION!
Risk of scalding due to hot steam and hot coolant:

When the engine is warm the cooling system is under pressure.

Wear protective goggles and protective clothing to prevent damage to eyes and scalding.

Reduce the pressure by covering the coolant reservoir cap with a rag and opening it carefully.

CAUTION!
When doing any repair work, especially in the engine compartment, pay attention to the following due to clearance issues:

Route lines of all types (e.g. for fuel, hydraulic, EVAP canister system, coolant and refrigerant, brake fluid, vacuum) and electrical wiring so that the original path is followed.

Ensure sufficient clearance to all moving or hot components.

Secure all hose connections using hose clamps appropriate for the model type.

Hoses are secured with spring-type clips. In cases of repair only use spring-type clips.

Pliers for spring clamps (VAS 6362) or hose clamp pliers (VAS 6340) are recommended for installing spring clamps.





When installing coolant hoses, make sure they are free of stress and do not come into contact with other components (observe markings on coolant connections and hoses).