Operation CHARM: Car repair manuals for everyone.

Computers and Control Systems: Locations







Engine Management Systems

2.0L CBEA TDI


Component A is not shown in the overview





A - Automatic Glow Time Control Module -J179-
Located on the bottom of the underhood fuse box

6 - Fuel Pressure Regulator Valve -N276-

7 - Rail Element (High Pressure Reservoir)

8 - Fuel Temperature Sensor -G81-

10 - Fuel High Pressure Pump => [ ]
With Fuel Metering Valve -N290-

13 - Fuel Supply Line
From Auxiliary Fuel Pump -V393- => [ ]

14 - Fuel Pressure Sensor -G247- => [ Fuel Pressure Sensor and Fuel Injector ]

20 - Fuel Injection Unit -N30-, -N31-, -N32-, -N33- => [ Fuel Pressure Sensor and Fuel Injector ]



Intake Manifold Assembly Overview





1 - Intake Manifold
With Intake Flap Motor -V157-

9 - Throttle Valve Control Module -J338-
The Throttle Valve Control Module -J338- is
integrated with the following:
Throttle Drive (for Electronic Power Control (EPC)) -G186-

Throttle Drive Angle Sensor 1 (for Electronic Power Control (EPC) -G187-

Throttle Drive Angle Sensor 2 (for Electronic Power Control (EPC) -G188-


13 - EGR Vacuum Regulator Solenoid Valve -N18-
With EGR Potentiometer -G212-


Air Filter Assembly Overview





2 - Mass Air Flow (MAF) Sensor -G70-



Turbocharger with Exhaust Manifold Overview





5 - Vacuum Hose => [ Vacuum Hose ]
To Wastegate Bypass Regulator Valve -N75-

6 - Vacuum Diaphragm => [ Vacuum Hose ]
With Charge Pressure Actuator Position Sensor -G581-
Unit with turbocharger and exhaust manifold (cannot be replaced separately)

14 - Turbocharger
Unit with exhaust manifold and vacuum diaphragm (cannot be replaced separately)

35 - Intake Scoop
With Positive Crankcase Ventilation (PCV) Heating Element -N79-

37 - Exhaust Gas Temperature (EGT) Sensor 1 -G235-




Charge Air Cooler Components Overview





3 - Charge Air Cooler

6 - To Throttle Valve Control Module -J338-

8 - Charge Air Pressure Sensor -G31-
Integrated with Intake Air Temperature (IAT) Sensor -G42-




Cooling System Overview





5 - Engine Coolant Temperature (ECT) Sensor -G62-


Cylinder Head Assembly Overview





15 - Camshaft Position (CMP) Sensor -G40-




Sealing Flange and Flywheel Assembly Overview





8 - Sealing Flange with Seal
With the engine speed sensor -G28- sensor wheel

9 - Engine Speed (RPM) Sensor -G28-




Oil Filter Bracket and Oil Cooler Overview





7 - Oil Pressure Switch -F1-




Particulate Filter with NOx Absorption Catalytic Converter
Overview






1 - Exhaust Pressure Sensor 2 -G451-
Located near oil filler neck

8 - Heated Oxygen Sensor (HO2S) -G39-

12 - Exhaust Gas Temperature (EGT) Sensor 4 -G648-

15 - To Exhaust Flap Control Module -J883-

16 - Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) -G130-

17 - NOx Reduction Catalytic Converter

22 - Exhaust Gas Temperature (EGT) Sensor 2 -G448-

23 - Exhaust Gas Temperature (EGT) Sensor 3 -G495-

33 - Exhaust Pressure Sensor 1 -G450-
Bolted to auxiliary fuel pump -V393 - bracket




Exhaust Gas Recirculation System Components Overview





14 - EGR Valve 2 -N213-

17 - EGR Temperature Sensor -G98-




Exhaust Flap Control Module





4 - Exhaust Flap Control Module -J883-

5 - Reduction Catalytic Converter






Fuel High Pressure Pump





1 - Fuel Temperature Sensor -G81-
2 - Fuel Metering Valve -N290- on the high pressure fuel pump





Fuel Pressure Sensor and Fuel Injector







A - Cylinder 1 through 4 fuel injector
- Cylinder 1 Fuel Injector -N30-
- Cylinder 2 Fuel Injector -N31-
- Cylinder 3 Fuel Injector -N32-
- Cylinder 4 Fuel Injector -N33-
C - Fuel Pressure Sensor -G247-





Auxiliary Fuel Pump -V393-







1 - Auxiliary Fuel Pump -V393- connector




Vacuum Hose







1 - Vacuum Diaphragm
Integrated with Charge Pressure Actuator Position Sensor -G581-
Located at the turbocharger

2 - Wastegate Bypass Regulator Valve -N75-