Operation CHARM: Car repair manuals for everyone.

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Diagnostic Procedures

Fuel Pressure Sensor, Checking

Special tools, testers and auxiliary items required

multimeter.

Wiring diagram.

Test requirements

The Fuel Pump (FP) Control Module (J538) OK.

The Motronic Engine Control Module (ECM) (J623) fuses OK.

The fuel filter OK.

The battery voltage at least 12.5 V.

All electrical consumers switched off (radiator fan must NOT run during test).

A/C switched off.

The fuel tank at least 1/4 filled.

The ignition switched off.

Test procedure

- Perform a preliminary check to verify the customers complaint. Refer to --> [ Preliminary Check ] Preliminary Check

Start diagnosis

- Remove the engine cover with air filter.

Checking voltage

- Disconnect the Fuel Pressure Sensor (G247) electrical harness connector.

- Switch the ignition on.

- Using a multimeter, check the Fuel Pressure Sensor (G247) electrical harness connector - 1 - terminals for voltage.









- Switch the ignition off.

If the specified value was obtained:

- Replace the Fuel Pressure Sensor (G247).

If the specified value was Not obtained:

Checking wiring connections

If the manufacturers test box is being used, perform the following step.

- Install the test box.

If the manufacturers test box is not being used, perform the following step.

- Remove the Motronic Engine Control Module (ECM) (J623).

- Using a multimeter, check the Fuel Pressure Sensor (G247) harness connector terminals to the Motronic Engine Control Module (ECM) (J623) harness connector for an open circuit according to the chart below.





Specified value: 1.5 ohms Max.

If the specified value was Not obtained:

- Check the wiring for an open, high resistance or short to ground.

- Check the electrical harness connector for damage, corrosion, loose or broken terminals.

- If necessary, repair the faulty wiring connection.

If the specified value was obtained:

- Replace the Motronic Engine Control Module (ECM) (J623).

- Install the engine cover with air filter.

Final procedures

After the repair work, the following work steps must be performed in the following sequence:

1. Check the DTC memory. Refer to --> [ Diagnostic Mode 03 - Read DTC Memory ] Diagnostic Modes 01 - 09.

2. If necessary, erase the DTC memory. Refer to --> [ Diagnostic Mode 04 - Erase DTC Memory ] Diagnostic Modes 01 - 09.

3. If the DTC memory was erased, generate readiness code. Refer to --> [ Readiness Code ] Monitors, Trips, Drive Cycles and Readiness Codes.