Cover for Transmission Housing and 5th Gear

Cover for Transmission Housing and 5th Gear





1 Bolt, 18 Nm

• For transmission housing cover

2 Transmission housing cover

• If transmission housing cover is removed and installed with transmission installed, drain and refill gear oil --> [ Transmission Oil, Checking and Filling ] Transmission Oil, Checking and Filling

Please note that a small amount of oil escapes when removing cover.

Therefore, gear oil must be topped off to 1.8 L after installing cover.

3 Gasket

4 Bolt, 80 Nm plus an additional 90°

• Always replace

• Holds plate spring in position with fitting piece on bolt head

• Clean synchronizer hub and 5th gear drive gear threaded holes of locking compound residue with a thread tap. Otherwise, there is the danger that the bolts could shear off.

5 Plate spring

• Installing --> [ Installation position of plate springs for 5th gear synchronizer hub and gear-wheel securing bolts ] Disassembly and Assembly Sequence

6 Socket head bolt, 25 Nm

• For pivot pin to transmission housing

7 Pivot pin

8 5th gear shift fork

• Disassembling and assembling --> [ Shift Forks, Disassembling and Assembling ] Shift Forks, Disassembling and Assembling

• Adjusting --> [ Adjusting 5th gear ] Disassembly and Assembly Sequence

9 Spring

• Offset version

• Installing --> [ Installation of offset springs ] Input Shaft

10 5th gear locking collar

• Installation position --> [ Assembling 5th gear locking collar/synchronizer hub ] Input Shaft

• Adjusting --> [ Adjusting 5th gear ] Disassembly and Assembly Sequence

11 Locking pieces (Qty. 3)

• Installation position --> [ Synchronizing 5th gear ] Input Shaft

12 Synchronizer hub with drive gear and synchronizer ring for 5th gear

• Disassembling and assembling --> [ Assembling 5th gear locking collar/synchronizer
hub ] Input Shaft

13 Needle bearing

14 5th gear gear-wheel

• Installation position --> [ Installation position of gear-wheel for 5th gear ] Disassembly and Assembly Sequence