Operation CHARM: Car repair manuals for everyone.

Reverse Shaft






Reverse Shaft

Special tools, testers and auxiliary items required

Thrust piece (VW 454)

Thrust pad (VW 447 H)

Punch (VW 411)

Centering mandrel (12 - 551)

Pressure plate (VW 401)

Punch (VW 408 A)

- 1 - Internal puller (Kukko 21/2)

- 4 - Support (Kukko 22/1)

After dismantling, always replace needle roller bearing in clutch housing and reverse shaft support.





1 Clutch housing

2 Needle bearing

Pulling out --> [ Pulling needle bearing out of clutch housing ]

Installing --> [ Pressing needle bearing into clutch housing ]

3 Reverse gear gear-wheel

4 Securing ring

Always replace after removing

5 Drive gear for reverse gear

Before replacing, remove circlip

Shoulder faces toward reverse gear gear-wheel

6 Reverse Shaft

Removing --> [ Disassembly and Assembly Sequence ] Disassembly and Assembly Sequence

7 Needle bearing

Removing --> [ Pressing needle bearing out of reverse shaft support ]

Installing --> [ Pressing needle bearing into reverse shaft support ]

8 Reverse shaft support

Removing and installing --> [ Disassembly and Assembly Sequence ] Disassembly and Assembly Sequence

Pulling needle bearing out of clutch housing





A Support, e.g. (Kukko 22/1)
B Internal puller 14.5 to 18.5 mm, e.g. (Kukko 21/2)

Needle bearing is destroyed when it is removed and must be replaced.

Pressing needle bearing - A - into clutch housing





Pressing needle bearing out of reverse shaft support





Pressing needle bearing into reverse shaft support