Engine, Installing

Engine, Installing

Engine and transmission mount tightening specifications. Refer to --> [ Fastener Tightening Specifications ] Engine Assembly - Fastener Tightening Specifications.

Installation is performed in the reverse order of removal. When doing this note the following:

CAUTION!
When doing any repair work, especially in the engine compartment, pay attention to the following due to clearance issues:

• Route lines of all types (e.g. fuel, hydraulic, Evaporative Emission (EVAP) , coolant, refrigerant, brake or vacuum) and electrical wires so that the original path is followed.

• To prevent damage to the lines, make sure there is sufficient clearance to all moving or hot components.

With a Manual Transmission

- Grease the splines of the input shaft lightly with grease (G 000 100).

- Check and install clutch and clutch mechanism.

Continuation for All

- First, firmly bolt the engine mount to the engine, then align the engine/transmission assembly free of tension via a shaking motion and tighten the bolts of engine mount.

• Engine and transmission mount tightening specifications. Refer to --> [ Fastener Tightening Specifications ] Engine Assembly - Fastener Tightening Specifications.

• Electrical connections and routing.

- Install the subframe..

- Install the front exhaust pipe. Refer to --> [ Front Exhaust Pipe with Catalytic Converter ] Front Exhaust Pipe with Catalytic Converter.

- Install the right drive axle and install the left drive axle to the transmission.

- Install the Air Conditioning (A/C) compressor.

- Install the ribbed belt. Refer to --> [ Ribbed Belt ] Ribbed Belt.

- Install the noise insulation..

With a Manual Transmission

- Install the shift mechanism and adjust if necessary..

- Install the slave cylinder for the hydraulic clutch.

Vehicles with a Automatic Transmission

- Install the selector lever cable and adjust if necessary.

Continuation for All

- Fill the cooling system. Refer to--> [ Draining and Filling ] [1][2]Cooling System, Draining and Filling.

- Install the Engine Control Module (ECM). Refer to --> [ Removal and Installation ] Service and Repair.

- Install the battery..

- Adapt the ECM. Refer to --> vehicle diagnosis, testing and information system (VAS 5051) " Guided Functions".

- Perform a vehicle system test via the --> vehicle diagnosis, testing and information system (VAS 5051) "Guided Fault Finding".

- Then, end the "Guided Fault Finding".

Observe the safety precautions that apply to road tests.

- Perform a test drive.

- After that perform a vehicle system test again and repair any occurring malfunctions.

Tightening Specifications