Operation CHARM: Car repair manuals for everyone.

Air Injection: Service and Repair






Secondary Air Injection System Assembly Overview





1 Bolt, 10 Nm

2 Connecting pipe

Observe tightening sequence, refer to --> [ Connecting Pipe Tightening Sequence ]

Only with engine codes BGP, BGQ and CBUA.

3 Connector

For the Secondary Air Injection (AIR) solenoid valve

4 Secondary Air Injection (AIR) Solenoid Valve (N112)

Do not disassemble.

Checking, refer to --> [ Secondary Air Injection Solenoid Valve, Checking ] Testing and Inspection.

5 Pressure pipe

Ensure seated tightly.

To disengage, squeeze together the securing ring.

6 Secondary Air Injection (AIR) sensor 1 (G609)

Installed from Model Year (MY) 2009.

7 Bolt, 2 Nm

Installed from MY 2009.

8 Bracket

9 Gasket

10 Bolt, 10 Nm

11 Intake manifold

For the AIR pump.

12 Secondary Air Injection (AIR) pump motor (V101)

Removing and installing, refer to --> [ Secondary Air Injection Pump Motor ] Service and Repair.

13 Rubber bushing

14 Bolt, 25 Nm

15 Nut, 10 Nm

16 Intake manifold support

With mount for the AIR pump motor.

17 Cylinder head

18 Intake tube

Connecting Pipe Tightening Sequence





- Replace all seals for the connecting pipe- A -.

- Install all bolts only hand tight.

- Tighten bolt - 1 - first, then bolt - 2 - and then bolt - 3 - to 10 Nm.