Operation CHARM: Car repair manuals for everyone.

Clutch Switch: Service and Repair






Clutch Position Sensor

Special tools, testers and auxiliary items required

Hose Clamps Up to 25 mm dia. (3094)

Removing

- First check whether a coded radio is installed. In this case, find out anti-theft coding.

- Disconnect battery Ground (GND) cable with ignition switched off.

- Remove entire air filter housing, if it is located in the vicinity of the battery.

- Remove battery and battery carrier

If a hose/line assembly - 1 - with a round component is installed directly below the master cylinder, hose/line assembly must be removed.





While performing the following work, make sure that no brake fluid comes into contact with longitudinal member or with transmission. If this happens, these areas must be cleaned thoroughly.

- Use Hose Clamps Up to 25 mm dia. (3094) to clamp supply hose to master cylinder.





- Disengage securing clip - 2 - using a screwdriver and pull out of master cylinder until it stops.





- Disconnect hose/line assembly - 1 - from master cylinder and plug it.

All vehicles

- Disconnect electrical connector - 4 -.

- Unclip Clutch Position Sensor (G476) on master cylinder - arrow - and remove.

Installing

Installation is in reverse order of removal. Pay attention to the following:

Replace hose clamps.

If the hose/line assembly was removed:

- Press hose/line assembly - 1 - with O-ring - 2 - into master cylinder connection - 4 - until securing clip - 3 - engages audibly.





- Verify by pulling on hose/line assembly.

- Bleed clutch system --> [ Clutch System, Bleeding ] Clutch System, Bleeding.

All vehicles

- Install battery carrier and battery.

- If removed, install entire air filter housing

- Connect battery and follow work steps after connecting battery.