Operation CHARM: Car repair manuals for everyone.

Rear Window, Wagon






Flush Bonded Windows

Rear Window, Wagon

Removing Undamaged Rear Window

- Remove the rear lid trim.

- Remove the window frame trim.

- Remove the rear window wiper.

- Disconnect the connectors. Refer to - 1 - on the heated rear window - arrow - and press the locking tongue on the window.





- Pull cutting cord - 1 - through adhesive sealant into vehicle interior at lower area of rear window using awl (V.A.G 1474/2) from separating device for bonded windows (V.A.G 1474 A).





- Lay cutting cord - 1 - around rear window and pull other end of cord into interior.

- Secure end of cord to grip (V.A.G 1351/1) - 2 - to counter hold.





- Secure other end of cord to spooling tool - 1 -.

- Cut window free by moving spooling tool - 1 - accordingly.

- While cutting window free, push cutting cord with plastic wedge against window in order to have clearance at window flange.

Removing Damaged Rear Window

- Protect body and interior from glass splinters.

- Remove glass pieces from adhesive material.

- Remove the rear lid trim.

- Remove the window frame trim.

- Remove the rear window wiper.

- Disconnect rear window defroster connectors.

- Bond flange - 2 - all around with fabric reinforced adhesive tape.





- Cut through adhesive sealing material (with glass residue) from window opening using electric cutter (V.A.G 1561 A) and cutting blade, bent at right angle (V.A.G 1561/10) (with stopper roll).

CAUTION!
Always wear protective goggles and leather gloves.

Installing Rear Window

Preparing undamaged window for glazing. Refer to --> [ Undamaged Window, Preparing for Glazing ] Flush Bonded Windows Overview

Preparing new window for glazing. Refer to --> [ New Window, Preparing for Glazing ] Flush Bonded Windows Overview

Preparing window flange for glazing. Refer to --> [ Window Flange, Preparing for Glazing ] Flush Bonded Windows Overview

Installation notes. Refer to --> [ Installation Information ] Flush Bonded Windows Overview

Minimum curing time. Refer to --> [ Minimum Curing Time ] Flush Bonded Windows Overview