Operation CHARM: Car repair manuals for everyone.

Installation Information






Flush-Bonded Windows

Installation Information

- Apply adhesive material all around onto pre-coating - 1 - at right angle to window.





Window must be installed within 10 minutes, otherwise bonding properties of window adhesive will be impaired.

Insert window into window cut out using two double suction lifters ((VAG 1344) ), center and press in up to spacer.

Attach side window from the front and rear window from above with protruding sealing lips.

Gap dimension of windshield, refer to => [ Windshield Assembly Overview ]. Windshield Assembly Overview

Rear window gap dimension, refer to => [ Rear Window Assembly Overview ]. Rear Window Assembly Overview

Secure windshield using window adjuster ((443 845 631 A)) during curing time.

Re-attach any labels (e.g. for airbag).

Secure window glasses during curing time using adhesive tape.

If the adhesive bead has been applied too thick and the adhesive expands onto the area of the window heating, then the excess adhesive must be removed.