Front Brake Assembly Overview, FNR-G Brake Caliper

Front Brake Assembly Overview, FNR-G Brake Caliper

• After replacing brake pads, depress brake pedal firmly several times with vehicle stationary so that the brake pads are properly seated in their normal operating position.

• Use brake filler/bleeder unit (VAS 5234) or extraction device (V.A.G 1869/4) to extract brake fluid from brake fluid reservoir.

• Before removing brake caliper or disconnecting brake hose, brake pedal depressor (V.A.G 1869/2) must be inserted (this dissipates pressure).





1 Cover Plate

2 TORX(R) Bolt

• 12 Nm

3 Brake Disc

• Internally vented, 345 mm diameter

• Thickness: 30 mm

• Wear limit: 27 mm

• Must always be replaced together on both sides of axle

• Remove brake caliper before removing

4 TORX(R) Bolt

• 4 Nm

5 Brake Carrier

• Bolt to wheel bearing housing

6 Retaining Spring

• Insert in brake pad retaining spring and press below brake carrier.

7 Ribbed Bolt

• 190 Nm

• Clean if using again.

8 Brake Pads

• Thickness: 14 mm without backing plate

• With wear indicator

• When wear limit is reached (limit: approximately 4 mm), the warning lamp lights up in instrument cluster

• Wear limit: 2 mm without backing plate

• Check the thickness.

• Must always be replaced together on both sides of axle

• Removing and installing, refer to => [ Brake Pads ] Front Brakes, FNR-G Brake Caliper

9 Brake Caliper

• Do not bolt to brake hose/brake line when changing brake pads

• Must not be removed

• Removing and installing, refer to => [ Brake Caliper ] Front Brakes, FNR-G Brake Caliper

• Servicing, refer to => [ Front Brake Caliper Assembly Overview, FNR-G ] Front Brake Caliper Assembly Overview, FNR-G

10 Guide Pins

• 30 Nm

11 Cap

• Remove

12 Washer

13 Vibration Damper

14 Bolt,

• 10 Nm

15 Dust Cap

16 Bracket

17 Bolt

• 15 Nm

18 Brake Line

• 14 Nm

19 Brake Hose

20 Hex Socket Bolt

• 8 Nm

21 Bracket

22 Spring Clamp