Operation CHARM: Car repair manuals for everyone.

Rear Door: Adjustments






Door, Adjusting

The door is properly adjusted when there is an overall even gap dimension when closed, it is not too far inward or outward and contours align.

Vehicle must stand on its wheels while they are on the ground in order to be able to perform the adjustment.

If outer door plate is removed, window frame of inner door part must be adjusted in relation to roof frame and B-pillar, and to rear door.

=> [ Door Gap Dimensions, Adjusting ]

=> [ Door Flush Dimension, Adjusting ]

Door Gap Dimensions, Adjusting

Special tools, testers and auxiliary items required

Open ring spanner, 15 mm (T10344)

CAUTION!
On vehicles through 01.2004, the eccentric pin bolt - 4 - must not be loosened and the eccentric pin - 6 - must not be used to adjust the door.





- Observe gap dimension of front door

Adjustments are done via the eccentric pin - 7 -.

Other measures, such as aligning the door upward, do not work. Pressure later will cause the door to sag again.

- Loosen eccentric pin bolt - 4 -.

- Adjust eccentric pin - 6 - within the adjustment range - 5 - using Wrench SW 15 (T10344).

- Tighten bolt - 4 - before checking adjustment.

If the adjustment ability is insufficient, the outer door panel - 2 - can be adapted.

- Loosen bolts - 3 - and slide outer door panel - 2 -.

- Tighten bolts - 3 - => [ Door Construction Assembly Overview ] Door Construction Assembly Overview.

Door Flush Dimension, Adjusting





The flush dimension is adjusted correctly via bolts - 2, 3, 4, 5 and 6 - on the door hinge.

Door adjusting wrench (3320) with bit insert (3320/3) must be used for this.

- In order to adjust the upper area of the door, loosen bolts - 5 and 6 -.

- Tightening specification for bolt - 5 -: 10 Nm.

- Bolt - 6 - tightening specification: 50 Nm.

- In order to adjust the lower area of the door, loosen bolts - 5 and 6 -.

- Tightening specification for bolt - 2 -: 10 Nm.

- Bolts - 3 and 4 - tightening specification: 50 Nm.

Bolts - 3, 4 and 6 - must always be replaced after loosening.

- The guide pin - 4 - may have to be ground down.