Engine, Installing

Engine, Installing

=> [ Fastener Tightening Specifications ] Engine Assembly - Fastener Tightening Specifications.

Installation is performed in the reverse order of removal. When doing this note the following:

CAUTION!
When doing any repair work, especially in the engine compartment, pay attention to the following due to clearance issues:

• Route all lines and wires in their original locations.

• To prevent damage to the lines, make sure there is sufficient clearance to all moving or hot components.

With a Manual Transmission

- Grease the splines of the input shaft lightly with grease (G 000 100).

- Check and install the clutch and clutch mechanism. Refer to

Continuation for All

- Secure the engine/transmission mounts to the engine, shake the engine/transmission assembly to align it and tighten the bolts.

• For the tightening specifications, refer to => [ Fastener Tightening Specifications ] Engine Assembly - Fastener Tightening Specifications.

• Electrical connections and routing.

- Install the front exhaust pipe. Refer to => [ Front Exhaust Pipe with Catalytic Converter ] Front Exhaust Pipe With Catalytic Converter.

- Install the right drive axle and connect the left drive axle to the transmission.

- Install the pendulum support.

- Install the AC compressor.

- Install the ribbed belt. Refer to => [ Ribbed Belt ] Ribbed Belt.

- Install the noise insulation.

With a Manual Transmission

- Install the selector mechanism and adjust if necessary.

- Install the slave cylinder for the hydraulic clutch. Refer to

With a Automatic Transmission

- Install the selector lever cable and adjust if necessary.

Continuation for All

- Fill with coolant. Refer to => [ Draining and Filling ] Draining and Filling.

- Install the Engine Control Module (ECM).

- Install the battery.

- Adapt the ECM. Refer to the vehicle tester "Guided Functions".

- Perform the vehicle system test. Refer to vehicle tester " Guided Fault Finding".

- Then, end "Guided Fault Finding".

Observe the safety precautions that apply to road tests.

- Perform a test drive.

- After that perform the vehicle system test again and repair any occurring malfunctions.

Tightening Specifications