Operation CHARM: Car repair manuals for everyone.

Radiator, Fan Shroud and Fans Overview






Radiator, Fan Shroud and Fans Overview






1 Radiator

Removing and installing, refer to => [ Radiator ] Radiator.

After replacing, replace the entire amount of coolant.

2 O-ring

Replace if damaged.

3 Connecting Piece

To remove, pull off the retaining clips.

4 Spring-Type Clip

Remove and install using hose clip pliers (VAS 6340).

5 Coolant Hose

Coolant hose connection diagram, refer to => [ Coolant Hose Connection Diagram ] [1][2]Cooling System.

6 Upper Coolant Hose

To the connection sleeve at the cylinder head.

Coolant hose connection diagram, refer to => [ Coolant Hose Connection Diagram ] [1][2]Cooling System.

7 Expansion Tank

Perform a leak test on the cooling system using the cooling system tester (V.A.G 1274 B) and adapter (V.A.G 1274/8).

8 Connector

9 Cap

Check using the cooling system tester (V.A.G 1274 B) and adapter (V.A.G 1274/9).

The pressure release valve must open at a pressure of 1.4 to 1.6 bar.

10 Bolt

5 Nm

11 Plastic Inserts

For the bolts.

12 Bracket

13 Fan Shroud

14 Bolt

5 Nm

15 Coolant Fan 2 (V177)

Removing and installing, refer to => [ Coolant Fan and Coolant Fan 2 ] Coolant Fan and Coolant Fan 2.

16 Connector

17 Coolant Fan (V7)

With the coolant fan control module (J293).

18 Bracket

For the harness connector.

19 Retaining Clip

20 Lower Coolant Hose

To the connection for the coolant thermostat.

Coolant hose connection diagram, refer to => [ Coolant Hose Connection Diagram ] [1][2]Cooling System.

21 Engine Coolant Temperature Sensor on Radiator (G83)

22 Lower Coolant Hose

To the connection for the coolant thermostat.

Coolant hose connection diagram, refer to => [ Coolant Hose Connection Diagram ] [1][2]Cooling System.

23 Connecting Piece

To remove, pull off the retaining clips.

24 Nut

10 Nm