Operation CHARM: Car repair manuals for everyone.

17 Inch Caliper (1LC)







17 Inch Caliper (1LC)

Installation date: through 05.08.05

After replacing the brake pads, firmly press the brake pedal several times with the vehicle stationary so that the brake pads are properly seated in their normal operating position.

Use the brake charger/bleeder unit (VAS 5234) or extraction device (V.A.G 1869/4) to extract brake fluid from the brake fluid reservoir.

Before removing the brake caliper or disconnecting the brake hose, the brake pedal actuator (V.A.G 1869/2) must be installed (this dissipates pressure).





1 Brake Disc

Internally ventilated brake disc: 330 mm diameter.

Brake disc thickness: 32 mm.

Wear limit: 30 mm.

Must always be replaced together on both sides of the vehicle.

Left differs from the right.

Remove the brake caliper before removal, do not disconnect the brake line but remove the bracket - item 7 -.

2 Bolt

15 Nm

Brake disc to wheel hub.

3 Brake Caliper

Do not remove the brake line when replacing the brake disc.

Removing and installing, refer to => [ Brake Caliper ] Brake Caliper.

Assembly overview, refer to => [ 17 Inch (1LC) and 18 Inch Calipers ] 17 Inch (1LC) and 18 Inch Calipers.

4 Bolt

Always replace after removal.

270 Nm

5 Brake Line

14 Nm

Do not remove the brake line when replacing the brake disc.

6 Spring Clamp

7 Bracket

Bolts to the wheel bearing housing.

8 Bolt

9 Nm

9 Brake Hose

Make sure that the lugs are properly seated in the grooves in the bracket.

10 Bolt

30 Nm

11 Tension Strut

12 Retaining Spring

13 Brake Pads

Thickness 10 mm, without backing plate.

Wear limit: 2 mm, without backing plate.

With a wear indicator.

When wear limit is reached (limit: approximately 4 mm), the warning lamp lights up in the instrument cluster.

Checking thickness, refer to => 17.1.

Must always be replaced together on both sides of the vehicle.

Removing and installing, refer to => [ Brake Pads ] Brake Pads.

14 Wire for Brake Pad Wear Indicator