Operation CHARM: Car repair manuals for everyone.

Catalytic Converter: Testing and Inspection







Catalytic Converter, Checking

Observe all safety precautions: => [ Safety Precautions ] Safety Precautions

View clean working conditions: => [ Clean Working Conditions ] Clean Working Conditions

Prior to repair work, perform a preliminary check to verify the condition. Refer to => [ Preliminary Check ] Preliminary Check.

Special tools, testers and auxiliary items required

Generic scan tool

Test requirements

Battery voltage at least 12.5 volts

No leaks or damage to the exhaust system.

Oxygen sensor OK

Test procedure

- Perform the function test in Diagnostic Mode 06. Refer to => [ Diagnostic Mode 06 - Read Test Results for Specific Diagnostic Functions ] Scan Tool Testing and Procedures.

If the specified values are exceeded:

- Check the exhaust system for leaks.

- Repair as necessary.

If no leaks are found in the exhaust system, no O2 sensor codes set and DTC P0420 is set:

- Replace the catalytic converter. Refer to the service manual for removal and installation procedures.

Final procedures

After repair work, the following work steps must be performed in the following sequence:

1. Check the DTC memory. Refer to => [ Diagnostic Mode 03 - Read DTC Memory ] Scan Tool Testing and Procedures.

2. If necessary, erase the DTC memory. Refer to => [ Diagnostic Mode 04 - Erase DTC Memory ] Scan Tool Testing and Procedures.

3. If the DTC memory was erased, generate readiness code. Refer to => [ Readiness Code ] Monitors, Trips, Drive Cycles and Readiness Codes.