Operation CHARM: Car repair manuals for everyone.

Computers and Control Systems: Locations







Engine Management System

3.0L TDI CATA Overviews



Note:
Exhaust Gas Recirculation (EGR) Cooler Switch-Over Valve 2 -N381- not shown in the overview is located on the left
(driver side) at the rear of the cylinder head






1 E-Box
2 Mass Air Flow (MAF) Sensor -G70-
3 Camshaft Position (CMP) Sensor -G40-
4 Fuel Temperature Sensor -G81- => [ Fuel System Assembly Overview ] See Image Below.
5 Engine Coolant Temperature (ECT) Sensor -G62-
6 Harness Retainer on Bulkhead
7 Fuel Pressure Regulator Valve -N276- => [ Fuel System Assembly Overview ] See Image Below.
8 Exhaust Gas Temperature (EGT) Sensor 1 -G235-
9 Turbocharger (TC) 1 Control Module -J724-
Integrated with Turbocharger (TC) 1 Servo-Motor -V280- and Charge Pressure Actuator Position Sensor -G581-
10 Intake Flap Motor -V157- => [ Intake Manifold Assembly Overview ] See Image Below.
Integrated with Intake Manifold Runner Position Sensor -G336-
11 Electrical Connector for EGR Temperature Sensor -G98- => [ (Item 3) Electrical Connector for ]
12 Exhaust Gas Recirculation (EGR) Cooler Switch-Over Valve -N345- => [ (Item 14) ]
Located on top of the engine to the left (driver side) of center
13 Exhaust Gas Recirculation (EGR) Motor -V338- => [ (Item 15) ]
3.0L TDI CATA Overviews continued





14 - EGR Temperature Sensor -G98- => [ (Item 2) ]

15 - High Pressure Fuel Pump

16 - Fuel Metering Valve -N290- => [ Fuel System Assembly Overview ] See Image Below.

17 - Oil Pressure Switch -F22- /Oil Pressure Switch -F1- => [ Upper Oil Pan Assembly Overview ] See Image Below.

18 - Exhaust Gas Recirculation (EGR) Cooler Pump -V400- => [ Exhaust Gas Recirculation Cooler Pump Assembly Overview ] See Image Below.

19 - Fuel Return Lines and Valve

20 - Fuel Injectors

21 - Engine Coolant Temperature (ECT) Sensor (on Radiator) -G83- => [ Cooling Fans and Pumps ] Locations

3.0L TDI CATA Overviews continued





1 Fuel Metering Valve -N290- => [ Fuel System Assembly Overview ] See Image Below.
2 EGR Temperature Sensor -G98- => [ Exhaust Gas Recirculation System Assembly Overview ] See Image Below.
3 Electrical Connector for EGR Temperature Sensor -G98-
4 Electrical Connector for Exhaust Gas Recirculation (EGR) Motor -V338-
5 Intake Flap Motor 2 -V275-
Integrated with Intake Manifold Runner Position Sensor 2 -G512- => [ Intake Manifold Assembly Overview ] See Image Below.
6 Heated Oxygen Sensor (HO2S) -G39- with Oxygen Sensor (O2S) Heater -Z19- => [ Oxygen Sensors ] Locations
7 Auxiliary Fuel Pump -V393-
Located left of plenum chamber bulk head => [ Auxiliary Fuel Pump Assembly Overview ] See Image Below.
8 Fuel Cooler
9 Fuel Filter
10 Charge Air Pressure Sensor -G31- with Intake Air Temperature (IAT) Sensor -G42- => [ Charge Air Cooler Hoses/Pipes Assembly Overview ] See Image Below.
11 Throttle Valve Control Module -J338- => [ Intake Manifold Assembly Overview ] See Image Below.
12 Fuel Injectors
13 Fuel Pressure Sensor -G247- => [ Fuel System Assembly Overview ] See Image Below.
14 Exhaust Gas Recirculation (EGR) Cooler Switch-Over Valve -N345-
15 Exhaust Gas Recirculation (EGR) Motor -V338- => [ Exhaust Gas Recirculation System Assembly Overview ] See Image Below.
16 High Pressure Fuel Pump
Exhaust Gas Pressure, Temperature, Catalyst and NOx Sensors
Assembly Overview






2 - Exhaust Gas Temperature (EGT) Sensor 4 -G648-

5 - Exhaust Gas Temperature (EGT) Sensor 3 -G495-

6 - Catalyst Temperature Sensor 1 -G20-

7 - Exhaust Gas Temperature (EGT) Sensor 2 -G448-

9 - Nitrogen Oxide (NOx) sensor -G295-

10 - Heated Oxygen Sensor (HO2S) -G39-

12 - Exhaust Gas Temperature (EGT) Sensor 1 -G235-

13 - Exhaust Pressure Sensor 1 -G450-

15 - Exhaust Pressure Sensor 1 -G450- , pressure line

16 - NOx Sensor 2 -G687- see image below


Exhaust Gas Recirculation System
Assembly Overview







10 - Exhaust Gas Recirculation (EGR) Motor -V338-
- With EGR Potentiometer -G212- and EGR Vacuum Regulator Solenoid Valve -N18-
15 - EGR Temperature Sensor -G98-

Intake Manifold Assembly Overview






2 - Throttle Valve Control Module -J338-
15 - Intake flap motor
Cylinder bank 1 (right): Intake Flap Motor -V157- integrated with Intake Manifold Runner Position Sensor -G336-

Cylinder bank 2 (left): Intake Flap Motor 2 -V275-


Fuel System Assembly Overview






4 - Fuel Temperature Sensor -G81-
7 - Fuel Pressure Regulator Valve -N276-
- Installed on cylinder bank 1
12 - High pressure fuel pump with Fuel Metering Valve -N290-
19 - Fuel Pressure Sensor -G247-
- Bolted in the rail element on cylinder bank 2

Charge Air Cooler Hoses/Pipes Assembly
Overview







26 - Charge Air Pressure Sensor -G31-
31 - Charge Air Cooler Bypass Control Unit -J865-

Exhaust Gas Recirculation Cooler
Pump Assembly Overview







1 - Coolant hose
- To coolant thermostat
2 - Exhaust Gas Recirculation (EGR) Cooler Pump -V400-
6 - Coolant hose
- To cooler for EGR

Engine Speed Sensor






Engine Speed (RPM) Sensor -G28- , near engine mount.

Auxiliary Fuel Pump Assembly Overview






Arrow - Auxiliary Fuel Pump -V393-

Oil Pump and Lower Oil Pan Assembly
Overview







20 - Oil Level Thermal Sensor -G266-

Upper Oil Pan Assembly Overview






7 - Oil Pressure Regulation Valve -N428-
17 - Oil Pressure Switch -F22-

Oil Cooler, Pressure Regulator Valve and Oil Filter
Housing Overview







4 - Reduced Oil Pressure Switch -F378-

AdBlue(R) Delivery Line Assembly
Overview







1 - NOx Sensor 2 -G687- with NOx Sensor 2 Control Module -J881-

AdBlue(R) Tank Assembly Overview






4 - AdBlue(R) Reservoir Processing Unit -G698-
9 - AdBlue(R) heater control module -J891-

AdBlue(R) Delivery Module Assembly Overview






4 - AdBlue(R) pump -V437-
With the AdBlue(R) pump heater

With the AdBlue(R) metering system pressure sensor

With the AdBlue(R) reversing valve


Particulate Filter, Primary and Reduction Catalytic
Converters Overview







6 - AdBlue(R) injector -N474-