Operation CHARM: Car repair manuals for everyone.

Fuel Tank: Description and Operation






Fuel Tank and Attachments Overview





1 Fuel Filler Tube

2 Fuel Tank

Support using engine/transmission jack (V.A.G 1383 A) when removing.

Empty the fuel tank using the fuel extracting device (VAS 5190). Refer to => [ Fuel Tank, Draining ] Procedures.

Removing and installing, refer to => [ Fuel Tank ] Removal and Replacement.

3 Flange

Left side

Note the installed position on the fuel tank.

4 Locking Ring

145 Nm

Use wrench (T10202) to remove and install.

Ensure the locking ring is securely seated.

5 Fuel Delivery Unit

Left side

6 Fuel Supply Sensor 3 (G237)

Left side

Clipped into the bottom of the tank.

7 Suction Jet Pump

To the fuel delivery unit.

8 Protective Cover

For the bottom of the fuel tank.

9 Securing Strap

Note the installed position.

Ensure the strap is securely seated.

10 Bolt

20 Nm + 90° (1/4) additional turn.

11 Protective Cover

For the top of the fuel tank.

12 Suction Jet Pump

Left side

Clipped into the bottom of the tank.

13 Suction Jet Pump

Right side

14 Fuel Delivery Unit

Right side

15 Fuel Level Sensor (G)

Right side

Clipped into the bottom of the tank.

16 Flange

Right side

Note the installed position on the fuel tank.

Installed Position of the Flange on the Fuel Tank





- Install the flange with the mark in the direction of travel - arrow -.