Generator with Hard Rubber Disc Clutch Overview

Generator with Hard Rubber Disc Clutch Overview

• Only generators by Hitachi are delivered as replacement parts. The Delphi generator is no longer produced. Converting generator, Delphi to Hitachi, refer to => [ Generator, Removing Delphi and Installing Hitachi ] Generator, Removing Delphi and Installing Hitachi.

• On generators with hard rubber disc clutch, this should generally be replaced with torsion-elastic clutch. Refer to => [ Generator with Torsion Elastic Clutch Overview ] Generator with Torsion Elastic Clutch Overview.






1 - Socket Head Bolt With Washer

• 8 Nm

• M6 x 20 mm

2 - Coolant Pipe/T-Piece

• Converting generator, Delphi to Hitachi, refer to => [ Generator, Removing Delphi and Installing Hitachi ] Generator, Removing Delphi and Installing Hitachi.

• Allocate according to parts catalog.

3 - O-ring

• Always replace

4 - Angle Bracket

5 - Bolts

• 20 Nm

• M8 x 35 mm

6 - Generator

• B+ wire fastener to generator, 15 Nm, refer to => [ B+ Cable Mount on Generator ] Procedures.

• Neither the voltage regulator nor the carbon brushes can be replaced individually; if a repair is required, the entire generator must be replaced.

• Generator, removing and installing, refer to => [ Generator with Hard Rubber Disc Clutch ] Generator with Hard Rubber Disc Clutch.

• One-way clutch at generator, removing and installing, refer to => [ Free-Wheel Belt Pulley ] Free-Wheel Belt Pulley.

• Converting generator, Delphi to Hitachi, refer to => [ Generator, Removing Delphi and Installing Hitachi ] Generator, Removing Delphi and Installing Hitachi.

7 - Hard-Rubber Disc Clutch

• Converting to torsion-elastic clutch, refer to => [ Generator with Torsion Elastic Clutch Overview ] Generator with Torsion Elastic Clutch Overview.

8 - Hex Bolts With Socket Head and Point

• Converting to torsion-elastic clutch, refer to => [ Generator with Torsion Elastic Clutch Overview ] Generator with Torsion Elastic Clutch Overview.

9 - Drive Hub

• Converting to torsion-elastic clutch, refer to => [ Generator with Torsion Elastic Clutch Overview ] Generator with Torsion Elastic Clutch Overview.

10 - Bolt

• Converting to torsion-elastic clutch, refer to => [ Generator with Torsion Elastic Clutch Overview ] Generator with Torsion Elastic Clutch Overview.

11 - Alignment Bushings

• Check if alignment bushings are equipped and securely seated. If alignment bushings are loose, coat them with commercially available grease before installing.

12 - O-ring

• Always replace

13 - Coolant Pipe

• Converting generator, Delphi to Hitachi, refer to => [ Generator, Removing Delphi and Installing Hitachi ] Generator, Removing Delphi and Installing Hitachi.

• Allocate according to parts catalog.