Operation CHARM: Car repair manuals for everyone.

With Aluminum Intake Manifold






High Pressure Pump Assembly Overview

The opened fuel system is shown in this assembly overview. Therefore:

CAUTION!
Before opening high pressure components of the fuel injection system, pressure must be relieved to residual pressure. Refer to => [ Releasing Pressure on High Pressure Side ] Service and Repair.

Then wrap a clean cloth around the connection and relieve the residual pressure by carefully loosening the connection.

Illustration depicts left high pressure pump.





1 High pressure pump

Bank 1 with fuel metering valve (N290).

Bank 2 with fuel metering valve 2 (N402).

Removing and installing, refer to => [ High Pressure Pump ] High Pressure Pump.

2 Bolt, 9 Nm

3 Seal

Replace

4 Locking bolt, 10 Nm

5 High pressure line

Before loosening, disconnect ground cable at battery with ignition switched off.

Connectors should not show any signs of damage.

Do not change bend shape.

High pressure lines, installing. Refer to => [ Hand-tighten the union nuts for the high-pressure lines. ] Service and Repair.

6 Fuel supply line

Before loosening, disconnect ground cable at battery with ignition switched off.

Connectors should not show any signs of damage.

Do not change bend shape.

High pressure lines, installing. Refer to => [ Hand-tighten the union nuts for the high-pressure lines. ] Service and Repair.

7 O-ring

Replace

8 Roller tappet