Operation CHARM: Car repair manuals for everyone.

Wheel Bearing, 17 and 18 Inch and 18 Inch Plus Suspension






Wheel Bearing, 17 and 18 Inch and 18 Inch Plus Suspension

Special tools, testers and auxiliary items required

Engine-/transmission jack (V.A.G 1383 A) with universal transmission support (V.A.G 1359/2)

Hydraulic cylinder (VAS 6178)

Assembly tool (T10205)

Separating tool (3 - Kukko 15/3)

Hollow piston cylinder (VAS 6179)

Pliers for circlips, 180 mm internal circlip (VAS 5498)

Pressure gauge w/connection (VAS 6179/1)

During the entire work procedure, always ensure proper seating of tools and components (wheel bearing/wheel hub).

Always place (V.A.G 1383 A) beneath wheel bearing housing during entire work procedure (danger of accident if parts fall off).

Removing


Before starting work, stabilizer bars must be coupled in vehicles with separable stabilizer bars. Otherwise, there is the danger of injury caused by unintentional coupling.

- Remove drive axle. Refer to => [ Drive Axle ] Rear Suspension.

- Secure brake disc using a wheel bolt - arrow -.





- Remove brake caliper and engage on body with wire.

- Remove brake disc.

- Unclip wire for wheel speed sensor from retainer.

- Remove ABS wheel speed sensor.

- Unhook parking brake cables at wheel bearing housing.

- Remove brake shoes of parking brake.

Wheel Hub, Pulling Out


Before starting work, stabilizer bars must be coupled in vehicles with separable stabilizer bars. Otherwise, there is the danger of injury caused by unintentional coupling.

- Bolt the Grips (T10205/1) to the wheel hub with the wheel bolts - A -.





Wheel bolts - 2 - must not protrude on rear side of (T10205/1).





1 Wheel hub with wheel bearing
2 Wheel Bolts
3 (T10205/1)

- Mount tools as depicted in illustration.





1. (T10205/8-1)

2. (T10205/8-2)

3. (VAS 6178) with (T10205/13)

4. (T10205/1)

5. (T10205/2)

6. (T10205/8-1)

7. (T10205/8-2)

8. (T10205/3)

- Pull out wheel hub, hold tool securely.

Wheel Bearing, Pulling Out

- Remove securing ring.

- Mount tools as depicted in illustration.





Offset of Thrust Piece (T10205/6) must point toward rear final drive.

1. (T10205/8-1)

2. (T10205/8-2)

3. (VAS 6178) with (T10205/13)

4. Mount (T10205/4)

5. Mounting tube (T10205/5)

6. (T10205/8-1)

7. (T10205/8-2)

8. (T10205/6)

- Pull out wheel bearing while holding device securely.

Pulling Bearing Inner Race Off Wheel Hub

- Install separating tool behind bearing inner ring.





Beveled parts of blades face bearing inner ring.

1. Separating tool (3 - Kukko 15/3)

2. (T10205/2)

3. (VAS 6178) with (T10205/13)

4. (T10205/8-2)

5. (T10205/3)

6. (T10205/8-2)

7. (T10205/8-1)

When pulling off, hold tool so that bearing inner ring points downward (danger of accident if bearing inner ring jumps off at end of pulling process).

- Pull off wheel hub from bearing inner ring.

Wheel Bearing, Pressing In

- Make sure that rubberized sensor ring for ABS - arrow - points toward rear final drive.





If no rubberized ring is visible, check, for example using a paper clip, which of the sides is magnetic. This side must face rear final drive when installed.

- Mount tools as depicted in illustration.





Offset of thrust piece (T10205/9) must point toward wheel bearing housing.

1. (T10205/8-1)

2. (T10205/8-2)

3. (VAS 6178) with (T10205/13)

4. (T10205/7)

5. Wheel bearing

6. (T10205/8-1)

7. (T10205/8-2)

8. (T10205/9)

- Connect (VAS 6179/1) between (VAS 6178) and hydraulic line of (VAS 6178).

Pressures, described in the following, apply only to the (VAS 6178).

Shortly before pressing-in procedure is completed, readout pressure must be between 100 and 190 bar.

Maximum pressure must not exceed 310 bar.

- Press wheel bearing in until stop.

- Install circlip.

Wheel Hub, Pressing In

- Mount tools as depicted in illustration.





Offset of (T10205/6) must point toward rear final drive.

1. (T10205/8-1)

2. (T10205/8-2)

3. (VAS 6178) with (T10205/13)

4. (T10205/10)

5. (T10205/8-1)

6. (T10205/8-2)

7. (T10205/6)

- Connect (VAS 6179/1) between (VAS 6178) and hydraulic line of (VAS 6178).

Pressures, described in the following, apply only to the (VAS 6178).

Shortly before pressing-in procedure is completed, readout pressure must be between 30 and 100 bar.

Maximum pressure must not exceed 140 bar.

- Press in wheel hub until stop.

- Install the drive axle. Refer to => [ Drive Axle ] Rear Suspension.

Further installation is in the reverse sequence to removal.