Operation CHARM: Car repair manuals for everyone.

Brake Caliper, C60







Brake Caliper, C60

Special tools, testers and auxiliary items required

Torque Wrench 5-50 Nm (V.A.G 1331)

Brake Pedal Actuator (V.A.G 1869/2)

Work procedure applies only for replacing or when performing subsequent service work on brake caliper.

Removing

- Remove wheels.

- Disconnect the brake pad wear display connector.

- Connect bleeder hose of bleeder bottle to bleeder valve of brake caliper and then open bleeder valve.

- Install (V.A.G 1869/2).

- Close the bleed valve and remove the bleeder bottle.

- Remove the brake hose.

- Counter hold the guide pins and remove both screws from the brake caliper.

- Remove the brake caliper from the brake carrier.

Installing

Piston is pressed back.

Both brake pads and their springs fit into the opening in the brake carrier.

- Place the brake caliper carefully on the brake carrier.

- Counter hold the guide pins and attach the brake caliper to the brake carrier with new self-locking screws.

- Attach the brake hose to the brake caliper.

- Remove (V.A.G 1869/2).

- Connect the brake pad wear display connector.

- Bleed brake system.

- Install wheels.

Before moving the vehicle, depress brake pedal several times firmly to properly seat brake pads in their normal operating position.

Check brake fluid level.