Operation CHARM: Car repair manuals for everyone.

Headlamps







Headlamps

Special tools, testers and auxiliary items required

Torque Wrench (V.A.G 1331)

Removal

It is not necessary to disconnect the battery ground cable.

Removing and installing the left headlamp is shown in the illustrations. Removing and installing the right headlamp is identical.

Always adjust the headlamp after installing it.

- Switch off ignition, switch off all electrical consumers and remove ignition key.

- Remove the radiator grille.

- Remove the front bumper cover.

- Disengage and disconnect the multi-pin connector - 1 -.






- Remove the screw - 2 - on the back of the headlamp.

- Remove three mounting bolts - arrows -.






- Pull the headlamp forward, straight out of the opening in the body.

Installation

Install in reverse order of removal, noting the following:

- Insert the three guides on the headlamp into the bottom - arrows - of the guide piece and slide it into the opening in the body.






- First install the three screws - arrows - at the top.






- Install the screw - 2 - on the back of the headlamp.






- Tighten the screws on the headlamp to the tightening specification given in the assembly overview. Refer to => [ HID Headlamp and Cornering Lamp Overview ] HID Headlamp and Cornering Lamp Overview.

- Check headlamp for function.

- Check installation position of headlamp for uniform gap dimensions.

If headlamp has an uneven gap dimension to the body, installation position must be corrected. Refer to => [ Headlamps, Correcting Installation Position ] Headlamps, Correcting Installation Position.

Always perform a basic setting on the headlamp, whenever an HID headlamp is removed or adapted to the body. Adjust the headlamp if necessary.

- Check the headlamp setting and adjust if necessary.