Door Construction Assembly Overview
Door Construction Assembly Overview
The door design from the 2007 Golf Wagon was used in the 2010 Golf Wagon.
The door consists of door inner part - 13 - and outer door plate - 3 -.
Parts are joined by the front - 14 - and the rear - 12 - retaining tracks.
Retaining tracks are bolted to door inner part and bonded to outer door plate.
The inner panel of the door - 13 - also takes on the function of the subframe. The speaker, window regulator, window regulator motor, wires, window guide, exterior rearview mirror and door lock are mounted on the inner door panel.
The outer door panel - 3 - is also bolted to the inner door panel at the lower edge. The exterior window shaft seal - 21 -, the insulation - 4 - and the exterior door handle - 1 - are installed on the outer door panel.
Different versions of the outer door panel bolts are installed. The panel will be damaged if they are allocated incorrectly.
• The anti-friction film - 5 - must always be bonded between the outer and inner door panels.
1 Door handle
Removing and Installing, refer to => [ Door Handle ] Door Handle
2 Lock cylinder housing
Removing and Installing, refer to => [ Lock Cylinder ] Lock Cylinder
3 Outer door panel
• Removing and Installing, refer to => [ Outer Door Panel ] Outer Door Panel
4 Insulation
• Self-adhesive
• To adhere, insulation must be preheated and then pressed on firmly
5 Anti-friction film
• Self-adhesive
• Bonded between the outer and inner door panels
6 Bolt
• Quantity: 6, refer to => [ Outer Door Panel ] Outer Door Panel
• 10 Nm
7 Door window
• Removing and Installing, refer to => [ Front Door Window ] Front Door Window
8 Door lock
• Removing and Installing, refer to => [ Door Lock ] Door Lock
9 Mounting bracket
• Removing and Installing, refer to => [ (Item 10) Mounting bracket ] Door Handle and Door Lock Assembly Overview
10 Bolt
• Quantity: 1, refer to => [ Outer Door Panel ] Outer Door Panel
• 10 Nm
11 Bolt
• quantity: 5, refer to => [ Outer Door Panel ] Outer Door Panel
• 14 Nm
12 Rear retaining track
• Adhesive, refer to (DH 009 100 A2)
13 Inner door part
• Assembly overview, refer to => [ Inner Door Part Assembly Overview ] Inner Door Part Assembly Overview
14 Front retaining track
• Adhesive, refer to (DH 009 100 A2)
15 Bolt
• Quantity: 5 => [ Outer Door Panel ] Outer Door Panel
• 14 Nm
16 Bottom door hinge
• Assembly overview, refer to => [ Door Hinge Assembly Overview ] Door Hinge Assembly Overview
17 Upper door hinge
• Assembly overview, refer to => [ Door Hinge Assembly Overview ] Door Hinge Assembly Overview
18 Bolt
• Quantity: 1 => [ Outer Door Panel ] Outer Door Panel
• 10 Nm
19 Window regulator
• Removing and Installing, refer to => [ Window Regulator ] Front Door Window Regulator
20 Clip
• Quantity: 6
21 Outer window recess seal
• Must be installed before installing outer door plate