Operation CHARM: Car repair manuals for everyone.

Shift Forks






Shift Forks

Special tools, testers and auxiliary items required

Thrust Plate (VW 402)

Punch (VW 411)

Tube Trans. Drive Shaft (VW 426)

Thrust Pad 16.5/28 mm Dia. (VW 431)

Kukko Extractor 18.5-23.5 mm (21/3)

Kukko Support (22/1)






1 Insulation Mat

Can be removed and installed by hand.

2 Selector Shaft with Selector Fork, for 1st and 2nd Gear

3 Selector Shaft with Selector Fork, for 3rd and 4th Gear

4 Selector Shaft with Selector Fork, for 5th and 6th Gear

5 Reverse Gear Selector Fork

On the selector shaft for the reverse gear shift fork => [ The reverse gear selector fork is mounted on the axle behind the
5th and 6th gear selector shaft. ] Transmission, with a Sealing Cap Circlip or a Plastic Cover.

From transmission build date 6 March 2006, ball sleeve => [ (Item 6) Ball Sleeve ] has been omitted

Sliding omission

Reverse gear selector fork is adapted.

If the shaft for the reverse gear selector fork is deleted, there is bearing on the shift rod for the 5th and 6th gear shift fork => [ The reverse gear selector fork is mounted on the selector shaft with the 5th and 6th
gear selector fork. ] Transmission, with a Sealing Cap Circlip or a Plastic Cover.

Reverse gear selector fork differentiation, refer to => [ Reverse Gear Selector Fork Differentiation ].

6 Ball Sleeve

Removing, refer to => [ Through Transmission Build Date 5 March
2006 - Remove the Reverse Gear Selector Fork Ball Sleeve ].

Installing, refer to => [ Through Transmission Build Date 5 March
2006 - Press in the Reverse Gear Selector Fork Ball Sleeve ].

From transmission build date 6 March 2006, the ball sleeve has been omitted.

Sliding omission

Reverse Gear Selector Fork Differentiation










Through Transmission Build Date 5 March 2006 - Remove the Reverse Gear Selector Fork Ball Sleeve





A Internal puller 18 to 23 mm, for example, kukko extractor 18.5-23.5 mm (21/3)
B Counter-support for example, kukko support (22/1)

Through Transmission Build Date 5 March 2006 - Press in the Reverse Gear Selector Fork Ball Sleeve