Fuel Gauge Sender: Service and Repair

Fuel Level Sensor (G)

• Phased-in introduction of fuel delivery units with changed fuel level sensors.

Removing, Old Version

- Remove the fuel delivery unit. Refer to => [ Fuel Delivery Unit ] Service and Repair.

- Note the color of the wire for installing later.

- Release the wire connectors - arrows - and remove the wires - 1, 2 and 3 -.






- Lift the tabs - 4 and 5 - with a screwdriver and pull the fuel level sensor downward and off in the - direction of the arrow -.

Installing, Old Version

- Insert the fuel level sensor into the guides in the fuel delivery unit and press it up until it engages.

- Connect the wires - 1, 2, and 3 -. Pay attention to the color.

- Pull on the wire connectors to make sure they are secure.

- Install the fuel delivery unit. Refer to => [ Fuel Delivery Unit ] Service and Repair.

Removing, New Version

- Remove the fuel delivery unit. refer to => [ Fuel Delivery Unit ] Service and Repair.

- Pull the fuel level sensor slightly to the side and upward at the same time.






- If the sensor cannot be released this way, press the tabs - arrows - to the side slightly.






- Note the color of the wires for installing later.






- Disconnect the wire connectors - 1, 2 and 3 -. Bend the hooks back.

Installing, New Version

- Connect the wire connectors - 1, 2 and 3 -. Pay attention to the color.






- Pull on the wire connectors to make sure they are secure.

- Insert the fuel level sensor into the guide in the fuel delivery unit and press it down until it engages.

- Install the fuel delivery unit. Refer to => [ Fuel Delivery Unit ] Service and Repair.