Operation CHARM: Car repair manuals for everyone.

Head Level Airbag, Driver and Passenger, Wagon







Head Level Airbag, Driver and Passenger, Wagon

The following describes removing and installing on the right side of the vehicle. Removal and installation for the left-hand side is performed in the same manner.

Removing


Read the General Safety Precautions for working with airbags, belt tensioners and battery cut-out units. Refer to => [ Airbag, Belt Tensioner and Battery Cut-Out Units, General Safety Precautions ] Airbag, Belt Tensioner and Battery Cut-Out Units, General Safety Precautions.

Pay attention especially to the instructions for side airbag modules. Refer to => [ Side Airbag Module, Special Notes ] Side Airbag Module, Special Notes.

- If present, open the panorama sunroof.

- Disconnect the battery.

- Remove sun visors. Refer to => [ Sun Visor ] Sun Visor.

- Remove roof grab handle. Refer to => [ Roof Grab Handles ] Roof Grab Handles.

- Remove lights and switches in headliner.

- Remove roof end strip. Refer to => [ Roof End Strip, Wagon ] Roof End Strip, Wagon.

- Remove upper trim on A-pillars. Refer to => [ Upper A-Pillar Trim ] Upper A-pillar Trim.

- Remove upper trim on B-pillars. Refer to => [ Upper B-Pillar Trim ] Upper B-pillar Trim.

- Remove trim on C-pillars. Refer to => [ C-Pillar Trim, Wagon ] C-Pillar Trim, Wagon.

- Remove trim on D-pillars. Refer to => [ D-Pillar Trim ] D-pillar Trim.


Perform the following work steps especially carefully in order to prevent damage to headliner.

- Lower headliner (headliner must not be removed from vehicle, front seats and front passenger side door are not removed). Refer to => [ Molded Headliner, Wagon ] Molded Headliner, Wagon.


Electrostatic discharges can lead to unintended deployment of the airbag. Therefore, mechanic must electrostatically discharge him-/herself before disconnecting harness connectors. This is done, for example, by briefly grasping the chassis or door striker.

- Disconnect harness connector - 1 - from curtain airbag

- Remove the bolts - 2 - (4.5 Nm).

Bolts - 2 - must be replaced.

- Remove all side curtain airbag clips from the body.

- Remove the plugs - 3 - from the body (A-pillar).

- With a the help of a second technician, remove the side curtain airbag/igniter - 4 - from the vehicle.






Installing

- Install in reverse order of removal.

- Switch on ignition.


Make sure no one is in the vehicle.

- Connect vehicle battery.