Steering Column, Vehicles without Knee Airbags

Steering Column, Vehicles without Knee Airbags

Special tools, testers and auxiliary items required

• Torque wrench (V.A.G 1331)

• Torque wrench (V.A.G 1332)

Removing

• Check if the vehicle has a knee airbag or not before starting.

• If the word "AIRBAG" is under the storage compartment - 1 - to the left of the steering wheel, then the vehicle has knee airbags.






• If the vehicle has knee airbags, the perform the following repairs. Refer to => [ Steering Column, Vehicles with Knee Airbags ] Steering Column, Vehicles with Knee Airbags.

The steering column is delivered only as a complete replacement part. Servicing is not possible.

The steering lock housing can be transferred.


Before starting work on electrical equipment and removing steering wheel, the following conditions must be fulfilled:

• Disconnect the battery ground cable.

• The wheels must be in the straight-ahead position.

If these notes are not observed, the airbag system may not function properly during vehicle operation!

- Set the wheels to the straight ahead position.

- Pull the lever on the side of the steering column downward.

- Swing steering column downward as far as possible and pull out.

- Push lever under steering column upward again.

- Remove airbag from steering wheel.

- Remove steering wheel. Refer to => [ Steering Wheel ] Service and Repair.

- Remove steering column switch trim.

- Remove steering column switch.

Vehicles with Ignition Switch

- Disconnect the harness connector - 1 -.






Vehicle with "Keyless Access" Keyless Locking and Starting System






- Disconnect the harness connector - 1 -.

- Unclip the wire from the retainer on the electronic steering column lock control module (J764) - arrow -.

Continuation for All Vehicles

- Remove footwell vent outlets beneath steering column.

- Press the tabs - arrow - on the cable channel - 1 - inward on both side. Then remove the cable channel - 1 - from the guide on the steering column.






- Remove the ground cable from the steering column.

- Remove the footwell trim panel - 1 -.






- Remove the screw - arrow - from the universal joint - 1 -. Then remove the universal joint in - direction of arrow -.






With Manual Transmission






- Remove the left bolt and remove the clutch pedal crash brace.

Vehicles with a DSG Transmission and Automatic Transmission






- Remove the left steering column bolt.

Continuation for All Vehicles

- Remove the bolts, the impact bolster, the brake pedal and hold the steering column secure.






- Lower the steering column - 1 - and carefully remove it from the guide - arrow -.







Pay particular attention to the correct handling and transport of the steering column. Refer to => [ Steering Column, Handling and Transporting ] Steering Column Handling and Transporting.

Installing

- Install the steering column - 1 - with the opening into the guide - arrow -.






• Only in this way is the correct installation position of steering column to mounting bracket guaranteed.

• Always follow the bolt installation sequence when installing the steering column.

- Secure the steering column with the bolt - 1 -.






- Install the impact bolster, the brake pedal and the bolts - 2 - and - 3 -.

Vehicles with a DSG Transmission and Automatic Transmission






- Secure the steering column with the bolt.

With Manual Transmission






- Install the impact bolster and the clutch pedal, and then secure the steering column with the bolt.

Continuation for All Vehicles

- Tighten the bolts in the sequence shown to the tightening specification.






- Install cable channel - 1 - beneath steering column.






Tabs - arrow - must engage into guide on both sides.

- Attach the ground cable to the steering column.

- Install the universal joint - 1 - on the steering pinion in - direction of arrow -.






- Install and tighten the new bolt - arrow -.

- Install the footwell trim panel - 1 -.






- Install footwell vent outlets beneath steering column.

Vehicles with Ignition Switch






- Connect the connector - 1 -.

Vehicle with "Keyless Access" Keyless Locking and Starting System






- Connect the connector - 1 -.

- Clip the wire into the retainer on the electronic steering column lock control module - arrow -.

Continuation for All Vehicles

- Install steering column switch.

- Install steering column switch trim.

- Installing steering wheel. Refer to => [ Steering Wheel ] Service and Repair.

- Install airbag in steering wheel.

- Perform steering angle sensor (G85) basic setting with Vehicle Diagnostic Tester.

Tightening Specifications