Operation CHARM: Car repair manuals for everyone.

Trunk / Liftgate: Adjustments






Rear Lid

Rear Lid, Adjusting

Rear lid is properly adjusted when there is an overall even gap dimension when closed, it is not too far inward or outward and contours align.

Vehicle must stand on its wheels in order to be able to perform the adjustment.

In order to perform the proper adjustment of the rear lid, it is necessary to be careful of three points: even the rear lid (roof with lid), adjust bolt located in the lid hinge and adjust the rubber buffers on both sides of lid.

- After installation or adjustment work, corrosion protection measure must be performed on hinge and bolts.

With hinge closed, adjustment bolt - 1 - must make contact to top - 2 - without pressure.





- Loosen adjustment bolt - 1 - 1.5 to 3 mm (this adjusts hinge pre-tension).

- With the cover lid open, place a paper stripe - 3 - between the adjustment bolt - 1 - and the top - 2 -.

- Close the cover lid holding the stripe from the outside - 3 - and try to move it.

- If the stripe has no movement, open the cover lid and unscrew the adjustment bolt - 1 - one or two screws to give over pressure to the rear lid hinge.

The rear lid hinge adjustment is correctly done when the paper stripe - 3 - has no movement with the cover lid closed.

If the paper stripe - 3 - has any movement, it means that there is no contact between adjustment bolt - 1 - and top - 2 -.

In this case, open the rear lid, unscrew 1/4 of turn the adjustment bolt - 1 - and check the contact again between the elements - 1 - and - 2 -.

Consider both sides.

Rear Lid Stop, Adjusting

Rear lid hinge, end plate and rear lid lock are adjusted.

- Install rubber buffers on both sides of rear lid.

- Install adjustment buffer - 1 - in sealing channel so that adjustment buffer can still just be turned by hand.





- Slide adjustment buffer - 1 - to uppermost position - arrow -.

- Close rear lid completely and open again.

- Slide adjustment buffer - 1 - in sealing channel on both sides upward (dimension - a - = 1 to 2 mm) and tighten bolt - 2 -. Tightening specification: 10 Nm





Rear lid must be able to be closed without much force and must not have no play up and down when locked. Rear lid is slightly lifted by pre-tension when lock is released.