Engine, Installing

Engine, Installing

Engine and transmission mount tightening specifications. Refer to => [ Fastener Tightening Specifications ] Engine Assembly - Fastener Tightening Specifications.

Installation is performed in the reverse order of removal. When doing this note the following:

CAUTION!
When doing any repair work, especially in the engine compartment, pay attention to the following due to clearance issues:

• Route lines of all types (for example, fuel, hydraulic, Evaporative Emission (EVAP) system, coolant, refrigerant, brake fluid and vacuum) and electrical wiring so that the original path is followed.

• To prevent damage to the lines, make sure there is sufficient clearance to all moving or hot components.

Vehicles with a Manual Transmission

- Grease the splines of the input shaft lightly with grease (G 000 100).

- Check and install the clutch and clutch mechanism.

Continuation for All Vehicles

- First, firmly bolt the engine mount to the engine, then align the engine/transmission assembly free of tension via a shaking motion and tighten the bolts for the transmission mount.

• Tightening specifications of engine and transmission mounts. Refer to => [ Fastener Tightening Specifications ] Engine Assembly - Fastener Tightening Specifications.

- Install the subframe.

- Install the front exhaust pipe. Refer to => [ Front Exhaust Pipe with Catalytic Converter ] Front Exhaust Pipe With Catalytic Converter.

- Install the left and right drive axles.

- Install the Air Conditioning (A/C) compressor.

- Install the lock carrier.

- Install the bracket for the reservoir and power steering line.

- Install the ribbed belt. Refer to => [ Ribbed Belt ] Ribbed Belt.

Vehicles with a Manual Transmission

- Install the shift mechanism and adjust if necessary.

- Install the clutch slave cylinder.

Vehicles with a Automatic Transmission

- Install the selector lever cable and adjust if necessary.

Continuation for All Vehicles

- Fill with coolant. Refer to => [ Draining and Filling ] Draining and Filling.

- Install the noise insulation.

- Fill the power steering system.

- Install the battery.

- Adapt the Engine Control Module (ECM). Refer to => Vehicle diagnostic tester "Guided Functions".

- Perform the vehicle system test. Refer to => Vehicle diagnostic tester VAS 5051B "Guided Fault Finding".

- Then, end "Guided Fault Finding".

Observe the safety precautions that apply to road tests.

- Perform a test drive.

- After that, perform a vehicle system test again and repair any occurring malfunctions.

Tightening Specifications