Operation CHARM: Car repair manuals for everyone.

Heating and A/C Engine Compartment Component Overview






Heating and A/C Engine Compartment Component Overview

CAUTION!
Before beginning repairs on the electrical system:

Obtain the anti-theft radio security code.

Switch off all electrical consumers.

Switch off ignition and remove ignition key.

Disconnect negative ( - ) battery terminal.

When disconnecting and reconnecting battery terminals, observe all applicable Notes and torque specifications, as well as instructions on performing OBD program and electrical system function checks as specified.

Immediately plug open connections on A/C components to prevent dirt and moisture contamination.

Before carrying out any work on the A/C refrigerant system, refer to A/C refrigerant system safety measures => [ Safety Precautions ] Service Precautions.

System components identified with an * must only be serviced or replaced after discharging refrigerant system.





1 Damper*

2 Refrigerant hose*

With damper

3 Refrigerant pipe*

4 Ambient Temperature Switch (F38)

Switches off A/C Clutch (N25) at low ambient temperatures

Off at -1°C (30°F)

On at 7°C (45°F )

5 Refrigerant pipe

From receiver drier to expansion valve

6 Low pressure service valve

Only use Kent Moore ACR4 or equivalent

7 A/C Pressure Switch (F129) or High Pressure Sensor (G65)

Depending on engine type, refrigerant systems have either an A/C Pressure Switch (F129) or High Pressure Sensor (G65) installed. Refer to appropriate wiring diagram.

A/C Pressure Switch (F129), checking => [ A/C Pressure Switch, Checking ] A/C Pressure Switch, Checking

High Pressure Sensor (G65), checking => [ High Pressure Sensor, Electrical Testing ] High Pressure Sensor, Electrical Testing

Removing and installing => [ A/C Pressure Switch and High Pressure Sensor ] Service and Repair

Component can be removed without discharging refrigerant system

8 Expansion valve*

9 Evaporator water drain valve from 06.00

Checking => [ Evaporator Water Drain Valve from 06.00, Checking ] Testing and Inspection.

10 Evaporator water drain valve through 05.00

11 A/C Cut-Out Thermal Switch (F163)

Switches off A/C Clutch (N25) at excessively high coolant temperature

Off at 119°C (246°F)

On at 112°C (234°F)

12 Coolant Fan control (FC) control module (J293 )

13 Refrigerant hose*

From compressor to condenser

14 Refrigerant hose

From expansion valve to compressor

With damper

15 Pressure relief valve*

On compressor

Checking => [ Pressure Relief Valve, Checking ] Pressure Relief Valve, Checking

16 Condenser*

17 Compressor*

Sanden SD7-V16

18 A/C Clutch (N25)

Servicing => [ A/C Clutch, Sanden Assembly Overview ] A/C Clutch, Sanden Assembly Overview.

19 Receiver drier*