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Cooling System Overview, Body Side






Cooling System Overview, Body Side

Coolant hose connection diagram. Refer to => [ Coolant Hose Connection Diagram ] [1][2]Cooling System.






1 Upper Coolant Hose

To the water connection on the cylinder head.

2 O-ring

Replace if damaged.

3 Radiator

Removing and installing, refer to => [ Radiator ] Service and Repair.

After replacing, replace the entire amount of coolant.

4 Gasket

5 Cover

Check using the cooling system tester (V.A.G 1274) and adapter (V.A.G 1274/9).

The pressure release valve must open at a pressure of 1.4 to 1.6 bar.

6 Connector

7 Bolt

5 Nm

8 Expansion Tank

Perform a leak test on the cooling system using the cooling system tester (V.A.G 1274) and adapter (V.A.G 1274/8).

9 Bracket

For the radiator.

10 Bolt

5 Nm

11 Mount

12 Nut

10 Nm

13 Fan Shroud

Removing and installing, refer to => [ Fan Shroud and Fans ] Service and Repair.

14 Bolt

5 Nm

15 Coolant Fan 2 (V177)

Removing and installing, refer to => [ Fan Shroud and Fans ] Service and Repair.

16 Connector

17 Coolant Fan (V7)

With the coolant fan control module.

Removing and installing, refer to => [ Fan Shroud and Fans ] Service and Repair.

18 Lower Coolant Hose

To the connection for the coolant thermostat.

19 Clip

20 Engine Coolant Temperature Sensor on Radiator Outlet (G83)

21 O-ring

Always replace.