Operation CHARM: Car repair manuals for everyone.

2.0L CCTA, CBFA and BPY Overviews







- Component Locations: Engine Management Systems

2.0L CCTA, CBFA and BPY Overviews







1 - Camshaft Adjustment Valve 1 -N205- => [ Camshaft Adjustment Valve 1 ] See Image Below.

2 - Wastegate Bypass Regulator Valve -N75- => [ Components on Turbocharger ] See Image Below.
Installed directly on turbocharger

3 - Turbocharger Recirculating Valve -N249- => [ Components on Turbocharger ] See Image Below.
Installed directly on turbocharger

4 - Ignition Coil 1 with Power Output Stage -N70- , Ignition Coil 2 with Power Output Stage -N127- , Ignition Coil 3 with Power Output Stage -N291- and Ignition Coil 4 with Power Output Stage -N292- => [ Ignition Coils ] See Image Below.

5 - Engine Control Module (ECM) -J623-

6 - Mechanical Single-Piston High-Pressure Pump with Fuel Pressure Regulator Valve => [ Intake Manifold Assembly Overview ] See Image Below.

7 - Fuel Pressure Regulator Valve -N276- => [ Intake Manifold Assembly Overview ] See Image Below.

8 - Engine Coolant Temperature (ECT) Sensor (on Radiator) -G83- => [ Cooling Fans and Cooling Pump ] Locations

9 - Vacuum Diaphragm for Channel Separating Plate => [ Intake Manifold Assembly Overview ] See Image Below.

10 - Intake Manifold Runner Control (IMRC) Valve -N316- => [ Intake Manifold Assembly Overview ] See Image Below.

11 - Engine Speed (RPM) Sensor -G28- => [ Engine Speed (RPM) Sensor ] See Image Below.

12 - Charge Air Pressure Sensor -G31- => [ Charge Air Pressure Sensor ] See Image Below.

Cont.





13 - Knock Sensor Electrical Connector => [ Electrical Connector ] See Image Below.

14 - Camshaft Position Sensor 2 Electrical Connector => [ Electrical Connector ] See Image Below.

15 - Fuel Injector 8-Pin Harness Connector => [ Electrical Connector ] See Image Below.

16 - Throttle Valve Control Module -J338- => [ Intake Manifold Assembly Overview ] See Image Below.
With throttle valve control module throttle drive (for electronic power control), throttle drive angle sensor 1 (for electronic power control) and throttle drive angle sensor 2 (for electronic power control)

17 - Evaporative Emission (EVAP) Canister Purge Regulator Valve 1 -N80- => [ Intake Manifold Assembly Overview ] See Image Below.

18 - Intake Air Temperature (IAT) Sensor -G42- => [ Intake Manifold Assembly Overview ] See Image Below.
Bolted to the intake manifold at the front

19 - Knock Sensor 1 -G61- => [ Cylinder Block and Components Overview ] See Image Below.
Located on front cylinder block under the intake manifold

20 - Engine Coolant Temperature (ECT) Sensor -G62- => [ Engine Coolant Temperature (ECT) Sensor ] See Image Below.
Located in coolant pump housing

21 - Camshaft Position (CMP) Sensor -G40- => [ Camshaft Position (CMP) Sensor ] See Image Below.
Bolted on front cylinder head cover

22 - Fuel Pressure Sensor -G247- => [ Fuel Rail Assembly Overview ] See Image Below.
Located on fuel rail

23 - Intake Manifold Runner Position Sensor -G336- => [ Fuel Rail Assembly Overview ] See Image Below.
Located in intake manifold on the right

24 - Oil Pressure Switch -F1- => [ Oil Pressure Switch ] See Image Below.
Located in accessory assembly bracket


Camshaft Adjustment Valve 1






1 - Camshaft Adjustment Valve 1 -N205-

Components on Turbocharger






1 - Turbocharger
2 - Wastegate Bypass Regulator Valve -N75-
3 - Turbocharger Recirculating Valve -N249-

Ignition Coils






- - Ignition Coil 1 with Power Output Stage -N70- , Ignition Coil 2 with Power Output Stage -N127- , Ignition Coil 3 with Power Output Stage -N291- and Ignition Coil 4 with Power Output Stage -N292-

Engine Speed (RPM) Sensor






1 - Engine Speed (RPM) Sensor -G28-

Charge Air Pressure Sensor






1 - Charge Air Pressure Sensor -G31-

Electrical Connector






1 - From CMP Sensor
2 - From Knock Sensor
3 - Fuel Injector 8-Pin Harness Connector

Intake Manifold Assembly Overview






2 - Intake Air Temperature (IAT) Sensor -G42-
3 - Evaporative Emission (EVAP) Canister Purge Regulator Valve 1 -N80-
4 - Intake Manifold
5 - Channel Separating Plate Vacuum Diaphragm
8 - Fuel Pressure Regulator Valve -N276-
9 - Fuel High Pressure Pump
13 - Intake Manifold Runner Control (IMRC) Valve -N316-
14 - Cylinder 1 Fuel Injector -N30- , Cylinder 2 Fuel Injector -N31- , Cylinder 3 Fuel Injector -N32- and Cylinder 4 Fuel Injector -N33-
20 - Throttle Valve Control Module -J338-
The Throttle Valve Control Module -J338- is
integrated with the following:
Throttle Drive (for Electronic Power Control (EPC)) -G186-

Throttle Drive Angle Sensor 1 (for Electronic Power Control (EPC) -G187-

Throttle Drive Angle Sensor 2 (for Electronic Power Control (EPC) -G188-


Cylinder Block and Components Overview






1 - Knock Sensor 1 -G61-
2 - Knock Sensor 2 -G66- (Engine Code BPY)

Engine Coolant Temperature (ECT)
Sensor







1 - Engine Coolant Temperature (ECT) Sensor -G62-
- Under the intake manifold (the intake manifold is not shown in the
illustration)

Camshaft Position (CMP) Sensor






1 - Camshaft Position (CMP) Sensor -G40-

Fuel Rail Assembly Overview






1 - Fuel Injector
3 - Fuel rail
4 - Mechanical Single-Piston High-Pressure Pump
6 - Fuel Pressure Regulator Valve -N276-
12 - Intake Manifold
16 - Intake Manifold Runner Position Sensor -G336-
Located in the intake manifold on the right
Located with Intake Flap Motor -V157- - Engine Code BPY
17 - Fuel Pressure Sensor -G247-

Oil Pressure Switch






1 - Assembly Bracket
2 - Oil Pressure Switch -F1-
7 - Oil Filter Element

Oil Level Thermal Sensor






- Located at the bottom of oil pan

Mass Air Flow (MAF) Sensor






3 - Mass Air Flow (MAF) Sensor -G70- with Intake Air Temperature (IAT) Sensor 2 -G299-

High Pressure Pump Assembly Overview






3 - Fuel Pressure Regulator Valve -N276-
13 - Low Fuel Pressure Sensor -G410-

Secondary Air Injection System
Assembly Overview







2 - Secondary Air Injection (AIR) Solenoid Valve -N112-
4 - Secondary Air Injection Sensor 1 -G609-
12 - Secondary Air Injection (AIR) Pump Motor -V101-