Operation CHARM: Car repair manuals for everyone.

Turbocharger





Turbocharger

Secure all hose connections using hose clamps appropriate for the model type.

Hose connections and charge air system hoses must be free of oil and grease before installing. Sealing ring and sealing surfaces must only be lightly oiled with connector couplings => [ Hose Connections with Connector Couplings, Assembling ] Hose Connections With Connector Couplings, Assembling.

Charge air system must be properly sealed.

Replace self-locking nuts.

Pliers for spring clamps (VAS 6362) or Hose clamp pliers (V.A.G 1921) are recommended for installing spring clamps.

Add oil to turbocharger through oil feed line connecting piece.

After installing turbocharger, let engine idle for approximately 1 minute without increasing engine speed. This ensures adequate oil supply to the turbocharger.

Observe the rules for cleanliness => [ Clean Working Conditions ] Fuel Supply System.

Assembly overview, turbocharger => [ Turbocharger, Assembly Overview ] Turbocharger, Assembly Overview.

Assembly of hose connections with connection couplings => [ Hose Connections with Connector Couplings, Assembling ] Hose Connections With Connector Couplings, Assembling.

Removing and installing turbocharger => [ Turbocharger, Removing and Installing ] [1][2]Turbocharger.

Exhaust turbocharger vacuum diaphragm, checking => [ Turbocharger Vacuum Diaphragm, Checking ] Turbocharger Vacuum Diaphragm, Checking.

Turbocharger Vacuum Diaphragm, Removing and Installing => [ Turbocharger Vacuum Diaphragm, Removing and Installing ] Service and Repair.

Turbocharger Vacuum Diaphragm, Engine Code BZB and CGYA, Adjusting.