Operation CHARM: Car repair manuals for everyone.

Fuel Tank: Locations






Fuel Tank, Engine Codes CBFA, CCTA and CCTB, Assembly Overview





1 Fuel line

Ensure seated tightly

2 Cap

replace if damaged

3 Bolt

4 Fuel Filler Door Unit

With rubber gasket

Removing and installing => Body Exterior 55 Tank flap unit; removing and installing tank flap unit

5 Vent line

Clipped in at fuel tank

Ensure seated tightly

6 Vacuum line

Clipped in at fuel tank

Ensure seated tightly

7 Ground connection

To protective plate for fuel filler tube

Ensure seated tightly

8 Ground connection

Ensure seated tightly

Check for good contact to body

9 Clamp

10 Fuel Tank

Draining => [ Fuel Tank, Draining ] Procedures

Removing and installing => [ Fuel Tank, Removing and Installing ] Fuel Tank, Removing and Installing

Support using Engine/Transmission Jack (V.A.G 1383 A) when removing

11 Mounting straps

12 Heat shield

13 Lock washer

14 25 Nm

Replace

To mount the fuel tank tension straps, only screws with loose washers may be used. If other bolts are used, the tensioning straps could twist when the bolts are tightened.

15 Seal

Replace

to install, place into opening of fuel tank dry

Moisten with fuel only when installing flange

16 Fuel delivery unit

Removing and installing => [ Fuel Delivery Unit, Removing and Installing ] Fuel Delivery Unit, Removing and Installing

Fuel Pump, Checking => [ Fuel Pump, Checking ] Fuel Pump, Checking

Fuel Level Sensor (G), removing and installing => [ Fuel Level Sensor, Removing and Installing ] Fuel Level Sensor, Removing and Installing

Clean strainer if soiled

17 Blind rivets

18 Protective plate

For fuel filler tube

19 Suction Jet Pump

20 Flange with fuel filter

With pressure relief valve 6 bar

Removing and installing => [ Fuel Delivery Unit, Removing and Installing ] Fuel Delivery Unit, Removing and Installing

21 Locking ring, 110 Nm

Ensure seated tightly

use wrench (T10202) for removal and installation